FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Heater-A/C Control Replacement

Heater Control Assembly Replacement:






REMOVAL
For removal follow steps in image and note the following:
Step 5

Removal Service Point:






1. Press the lever pin to disconnect the air outlet changeover damper cable.

Removal Service Point:






2. Snap the boss and clamp with nippers or a flat-tipped screwdriver, etc to remove the heater control assembly.

NOTE: The boss and clamp are needed for assembly line at the factory, but not needed for service work.

Installation Service Point:






INSTALLATION
For installation reverse steps in image and note the following:
Step 5


1. Always snap the boss and clamp before installing a new heater control assembly to the instrument panel.

NOTE: The boss and clamp are needed for assembly line at the factory, but not needed for service work.

Installation Service Point:






2. Set the temperature control knob on the heater control assembly to MAX. HOT.
3. Set the air mix damper lever at the upper part of the heater unit to the MAX. HOT position, and install the cable to the lever pin.
4. Push the outer cable in the direction of the arrow so that there is no looseness, and then secure it with the clip.

Installation Service Point:






5. Set the knob for the air outlet changeover on the heater control assembly to the DEF position.
6. Set the air outlet changeover damper lever of the heater unit to DEF position and install the cable to the lever pin.
7. Push the outer cable in the direction of the arrow so that there is no looseness, and then secure it with the clip.

Installation Service Point:






8. Set the lever for the inside/outside air changeover on the heater control assembly to the air-recirculation position.
9. Set the inside/outside air changeover damper lever of the blower unit to air-recirculation position (with the inside/ outside air changeover damper lever touched to the stopper of the blower case) and install the cable to the lever pin.
10. Push the outer cable in the direction of the arrow so that there is no looseness, and then secure it with the clip.

NOTE: For the sliding section of heater control panel use MOPAR Multipurpose Grease Part No. 2932524 or equivalent -- As required.