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Power Steering Belt - Irregular Wear/Noise: Overview

NUMBER: 19-01-99

GROUP: Steering

DATE: Jan. 22, 1999

THIS BULLETIN SUPERCEDES TECHNICAL SERVICE BULLETIN 19-05-97, DATED MAR. 14, 1997, WHICH SHOULD BE REMOVED FROM YOUR FILES AND NOTED IN THE 1997 TECHNICAL SERVICE BULLETIN MANUAL (PUBLICATION NO. 81-699-98004). THIS IS A COMPLETE REVISION AND NO ASTERISKS HAVE BEEN USED TO HIGHLIGHT REVISIONS.

SUBJECT:
Power Steering Belt Alignment

OVERVIEW:
This bulletin involves performing one of two procedures (depending on build range) to align the power steering system.

MODELS:
1995 - 1999 (FJ) Avenger/Sebring/Talon

NOTE:
THIS INFORMATION APPLIES TO VEHICLES EQUIPPED WITH A 2.0L NATURALLY ASPIRATED ENGINE (NON TURBO). SEE PROCEDURE "A" FOR VEHICLES BUILT PRIOR TO SEPT 19, 1997 (MDH 0919XX). SEE PROCEDURE "B" FOR 1998 MODELS BUILT BETWEEN SEPT 19, 1997 AND NOV. 1, 1997 (MDH 0919XX & 1101XX).

SYMPTOM/CONDITION:
The power steering belt may track incorrectly and cause irregular wear or noise. This condition can be caused by mis-alignment of the power steering pump pulley.

DIAGNOSIS:
Non A/C Equipped





Visually inspect the alignment of the power steering pump pulley to the crankshaft pulley. If poor alignment is not clearly visible, use a straightedge to check alignment (Figure 1). The power steering pump pulley should be close to parallel with the crank pulley.





A/C Equipped
Inspect the alignment of the power steering pump pulley by looking at how the belt rides on the idler pulley. If the belt is riding over the edge of the idler, the power steering pulley is out of alignment (Figure 2).

If a mis-alignment is detected, perform the Repair Procedure.

NOTE:
SEE PROCEDURE "A" FOR VEHICLES BUILT PRIOR TO SEPT. 19, 1997 OR SEE PROCEDURE "B" FOR VEHICLES BUILT BETWEEN SEPT. 19, 1997 AND NOV. 1, 1997.

PARTS REQUIRED:

AR MA111832 Brake Fluid Line Gasket (Use as 1 mm shim)
AR (1) M04668223 Belt, Power Steering (Non A/C)
AR (1) MB878687 Belt, Power Steering (A/C Equipped)
AR (1) MR398887 Pulley, Idler
AR (1) MR4O3O66 Bracket, Power Steering Pump

POLICY: Reimbursable within the provisions of the warranty.

TIME ALLOWANCE:

Labor Operation No: 19-70-15-91 Bracket, Replace W/O A/C (Procedure A) 0.4 Hrs.

Labor Operation No: 19-70-15-92 Bracket/Idler, Replace W A/C (Procedure A) 0.6 Hrs.

Labor Operation No: 19-70-15-93 Bracket, Repair W/O A/C (Procedure B) 0.4 Hrs.

Labor Operation No: 19-70-15-94 Bracket, Repair W A/C (Procedure B) 0.5 Hrs.

FAILURE CODE: AM - Authorized Modification P8 - New Part