Installation

1. Ensure mating surfaces of chain case cover are clean and free of burrs. Crankshaft oil seal must be removed to ensure correct oil pump engagement.

Fig. 28 Removing Crankshaft Oil Seal:

2. Remove crankshaft oil seal using crankshaft removal tool No. C-4991 or equivalent, as shown in Fig. 28. Use caution not to damage crankshaft seal surface of cover.

Fig. 29 Timing Case Cover Gasket & O-rings:

3. Install a new cover gasket and new O-rings, Fig. 29.
4. Rotate crankshaft so that oil pump drive flats are vertical.
5. Position oil pump inner rotor so that mating flats are in the same position as crankshaft drive flats, Fig. 29.
6. Install cover onto crankshaft. Ensure oil pump is correctly engaged on crankshaft or severe damage may result.
7. Install chain case cover screws and torque to specifications.

Fig. 30 Installing Crankcase Oil Seal:

8. Install crankshaft oil seal as follows:
a. Position seal into opening with seal spring towards inside of engine.
b. Install seal until flush with cover using seal crankshaft seal installing tool No. C-4992 or equivalent, Fig. 30.

Fig. 31 Installing Crankshaft Pulley:

9. Install crankshaft pulley using thrust bearing/washer plate tool No. L-4524 or equivalent and a 5.9 inch screw, Fig. 31. Torque crankshaft pulley bolt to specifications.

Fig. 24 Engine Bracket:

10. Install engine bracket, Fig. 24 and torque attaching screws to 40 lb-ft.
11. Install idler pulley on engine bracket.
12. Install cam sensor.
13. Install A/C compressor mounting bracket, then the A/C compressor.

Fig. 22 Accessory Drive Belt Routing:

14. Install accessory drive belt, Fig. 22.
15. Install right front inner splash shield, then the wheel and tire assembly.
16. Install oil pump pickup, oil pan and transaxle inspection cover, if removed.
17. Install engine mount.
18. Fill crankcase with oil to proper level.
19. Fill cooling system.
20. Connect battery ground cable.