FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Front Impact Sensors




WARNING: BEFORE BEGINNING ANY AIRBAG SYSTEM INSTALLATION OR REMOVAL PROCEDURES, REMOVE AND ISOLATE THE NEGATIVE (-) BATTERY CABLE (GROUND) FROM THE VEHICLE BATTERY. THIS IS THE ONLY SURE WAY TO DISABLE THE AIRBAG SYSTEM. FAILURE TO DO THIS COULD RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL INJURY.

THE FASTENERS, SCREWS, AND BOLTS ORIGINALLY USED FOR THE AIRBAG COMPONENTS HAVE SPECIAL COATINGS AND ARE SPECIFICALLY DESIGNED FOR THE AIRBAG SYSTEM. THEY MUST NEVER BE REPLACED WITH ANY SUBSTITUTES. ANY TIME A NEW FASTENER IS NEEDED YOU MUST REPLACE WITH THE CORRECT ONES PROVIDED IN THE SERVICE PACKAGE OR ONES LISTED IN THE PARTS BOOKS.
Left Sensor: G/J & M-Body

Removal

1. Disconnect battery cables, isolate the ground (-) cable.

2. Disconnect speed control servo from battery tray, if equipped.

3. Remove battery, battery tray, and coolant bottle.

4. Disconnect sensor electrical connector.



5. Remove three screws holding sensor to radiator closure panel. Remove left sensor from vehicle.
Installation

IMPORTANT: YOU MUST USE FASTENER PROVIDED IN SERVICE PACKAGE AND TORQUE PROPERLY TO INSURE OPERATION OF SYSTEM.
1. Mount left sensor to engine side of closure panel using three screws provided with new sensor. (Torque 90-120 in.lbs.)

2. Connect sensor wiring lead to wiring harness.

3. Replace coolant bottle, battery tray, and battery.

4. Connect speed control servo to battery tray, (if equipped).

5. Connect DRB II to ASDM diagnostic connector. (Located at right side of console on G/J-body and at right kick panel on M-body.)

6. From PASSENGER side of vehicle, turn the ignition key to "ON" position. Exit vehicle with DRB II.

7. After checking that no one is inside the vehicle, reconnect the negative battery terminal.

8. Using the DRB II, read and record any fault data including stored faults.

9. Refer to the Diagnostic Test Manual if any faults found in previous steps.

10. Erase fault codes using DRB II.

NOTE: IF PROBLEMS REMAIN, FAULT CODES WILL NOT ERASE.

11. From the PASSENGER side of vehicle, turn the ignition key to "OFF" then "ON", and observe the instrument cluster airbag light. The light should go on for 6 to 8 seconds, then go out. The system is functioning normal.
NOTICE: IF AIRBAG WARNING LIGHT EITHER FAILS TO LIGHT, OR GOES ON AND STAYS ON; THERE IS A SYSTEM MALFUNCTION. YOU MUST REFER TO THE DIAGNOSTIC TEST MANUAL AND USE THE DRB II TO PROPERLY DIAGNOSE THE PROBLEM.

Right Sensor - G/J & M-Body

WARNING: BEFORE BEGINNING ANY AIRBAG SYSTEM INSTALLATION OR REMOVAL PROCEDURES REMOVE AND ISOLATE THE NEGATIVE (-) BATTERY CABLE (GROUND) FROM THE VEHICLE BATTERY.

THE SPECIFIED FASTENERS, SCREWS, AND BOLTS MUST NEVER BE REPLACED WITH ANY SUBSTITUTES. ANY TIME A NEW FASTENER IS NEEDED, YOU MUST REPLACE WITH THE CORRECT ONES PROVIDED IN THE SERVICE PACKAGE OR ONES LISTED IN THE PARTS BOOK.

Removal

1. Disconnect battery cables, isolate the ground (-) cable.

2. Disconnect sensor electrical connector.

3. Remove three screws holding sensor to radiator closure panel. Remove right sensor from the vehicle.

Installation

1. Mount right sensor to engine side of closure panel. Use three screws provided with the new sensor. (Torque 90-120 in.lbs.)

2. Connect the sensor wiring lead to wiring harness.

3. Connect DRB II to ASDM diagnostic connector. (Located at right side of console on G/J-body and right kick panel on M-Body.)
4. From PASSENGER side of vehicle, turn the ignition key to "ON" position. Exit vehicle with DRB II.

5. After checking that no one is inside the vehicle, reconnect the negative battery terminal.

6. Using the DRB II, read and record any fault data including stored faults.

7. Refer to the Diagnostic Test Manual if any faults found in previous steps.

8. Erase fault codes using DRB II.

NOTE: IF PROBLEMS REMAIN, FAULT CODES WILL NOT ERASE.

AIRBAG SYSTEM DIAGNOSTIC MODULE (ASDM):




9. From the PASSENGER side of vehicle, turn the ignition key to "OFF", then "ON", and observe the instrument cluster airbag light. The light should go on for 6 to 8 seconds, then go out. The system is functioning normal.

NOTICE: IF AIRBAG WARNING LIGHT EITHER FAILS TO LIGHT, OR GOES ON AND STAYS ON; THERE IS A SYSTEM MALFUNCTION. YOU MUST REFER TO THE DIAGNOSTIC TEST MANUAL AND USE THE DRB II TO PROPERLY DIAGNOSE THE PROBLEM.