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Tremec 5-Speed (TZ0) - Manual Transmission




DTC P0502 or P0503

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0502

-
Vehicle Speed Sensor (VSS) Circuit Low Voltage

DTC P0503

-
Vehicle Speed Sensor (VSS) Circuit Intermittent

Diagnostic Fault Information






Circuit/System Description

The vehicle speed information is provided to the engine control module (ECM) by the vehicle speed sensor (VSS). The VSS is a permanent magnet generator that is mounted to the transmission and produces a pulsing voltage. The AC voltage amplitude and frequency increases with vehicle speed. The ECM converts the pulsing voltage into km/h (mph). The ECM supplies the VSS signal to the following components:

* The instrument panel for speedometer and odometer operation

* The cruise control module

Conditions for Running the DTC

P0502

* DTC P0120, P0220 or P0503 are not set.

* The TP sensor angle is more than 3.5 percent.

* The engine is running.

* The system voltage is 8-18 V.

* The engine speed is 1,500-6,500 RPM.

* Vehicle speed is less than 200 km/h (124 mph).

* Engine torque is 68-8,192 Nm (50-6,042 lb ft).

* The PTO is not active.

P0503

* The system voltage is 8-18 V.

* The engine speed is 500-7,500 RPM.

* The PTO is not active.

* The OSS is at least 292 RPM for 2 seconds.

* The OSS has not changed more than 146 RPM for 2 seconds.

* The 4WD range has not changed within 6 seconds.

Conditions for Setting the DTC

P0502

The transmission output speed is 58 RPM or less for 5 seconds.

P0503

The transmission output speed drops 351 RPMs in less than 3 seconds.

Action Taken When the DTC Sets

P0502 and P0503 are Type B DTCs.

Conditions for Clearing the DTC

P0502 and P0503 are Type B DTCs.

Reference Information

Schematic Reference

Manual Transmission Schematics (MQ7) Manual Transmission Schematics (MQ7)

Connector End View Reference

Component Connector End Views 1-2 Shift Solenoid (SS) Valve (M30)

Description and Operation

Manual Transmission Description and Operation Tremec 5-Speed (MQ7) - Manual Transmission

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Control Module References

Special Tools

J 35616 - GM-Approved Terminal Test Kit

For equivalent regional tools, refer to Special Tools Tremec 5-Speed (TZ0) - Manual Transmission.

Circuit/System Verification

1. Raise the vehicle off the ground.

2. Support the rear axle assembly so the propeller shaft is at the normal drive line angle.

3. Start and idle the engine.

4. Place the transmission in second gear and release the clutch pedal.

5. Monitor VSS parameter on the scan tool. The VSS parameter should increase as the drive wheel speed increases.

6. After performing the above steps, verify that the DTC does not reset by operating the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions you observe from the Freeze Frame/Failure Records data. If the vehicle passes the Circuit/System Verification procedure, then STOP. Do not perform the Circuit/System Testing or Component Testing as this may result in an unnecessary part replacement. Refer to Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections.

Circuit/System Testing

Note:
You must perform the Circuit/System Verification first.

1. Disconnect the ECM harness connector X1.

2. Measure for 1,300-1,500 ohms at 25°C (77°F) between the VSS high signal circuit terminal 54 and the VSS low signal circuit terminal 34.

If the value is greater than 1,500 ohms test the VSS high signal circuit and the VSS low signal circuit for an open/high resistance. If the circuits/connections test normal, replace the vehicle speed sensor.

If the value is less than 1,300 ohms test the VSS high signal and the VSS low signal circuits for a shorted together condition. If the circuits/connections test normal, replace the vehicle speed sensor.

3. Measure for more than 10 ohms of resistance between the VSS high signal circuit terminal 54 and ground.

If the value is less than the specified range, repair the short to ground.

4. Measure for more than 10 ohms of resistance between the VSS low signal circuit terminal 34 and ground.

If the value is less than the specified range, repair the short to ground.

5. Reconnect the ECM connector. Disconnect the VSS connector.

6. Ignition OFF, test for less than 5 ohms between the low reference circuit at the VSS harness connector terminal B and ground.

If greater than the specified value, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.

7. Ignition ON, test for less than 6 volts between the signal circuit at the VSS harness connector terminal A and ground.

If greater than the specified value, test the signal circuit for a short to voltage. If the circuit tests normal, replace the ECM.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the repair.

* Vehicle Speed Sensor Replacement Tremec 5-Speed (TZ0) - Manual Transmission

* Control Module References Control Module References for ECM replacement, setup and programming.