Exhaust Gas Recirculation Valve and Cooler Installation

Exhaust Gas Recirculation Valve and Cooler Installation





1. Install the exhaust gas recirculation (EGR) cooler bracket (1).

Caution:
Refer to Fastener Caution Fastener Caution.

2. Install the EGR cooler bracket bolts (2) and tighten to 50 Nm (37 lb ft).





3. Install the EGR valve and cooler (2).

4. Install the EGR valve and cooler bolts (1) and tighten to 50 Nm (37 lb ft).

5. Install the EGR valve and cooler bolt (3) and tighten to 25 Nm (18 lb ft).





6. Install the EGR valve temperature sensor (1) and tighten to 44 Nm (32 lb ft).





7. Install the intake manifold tube seal (3) and gaskets (4).

8. Install the intake manifold tube (1).

9. Install the intake manifold tube bolts (2) and tighten to 25 Nm (18 lb ft).





10. Install the EGR valve bracket (3).

11. Install the EGR valve bracket bolts (1) and (2) and tighten to 25 Nm (18 lb ft).





12. Install the manifold absolute pressure (MAP) sensor (2).

13. Install the MAP sensor bolt (1) and tighten to 10 Nm (89 lb in).





14. Install the intake heater gasket (1).

15. Install the intake heater (2).

16. Install the throttle body (3).

17. Install the throttle body bolts (4) and tighten to 10 Nm (89 lb in).