P22A3
DTC P2205, P2209, P22A3, or P22A7
Diagnostic Instructions
* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.
* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.
DTC Descriptors
DTC P2205
- NOx Sensor 1 Heater Control Circuit
DTC P2209
- NOx Sensor 1 Heater Feedback Performance
DTC P22A3
- NOx Sensor 2 Heater Control Circuit
DTC P22A7
- NOx Sensor 2 Heater Feedback Performance
Diagnostic Fault Information
Circuit/System Description
The reductant system uses two nitrogen oxide (NOx) sensors to monitor the amount of NOx in the engine's exhaust gas. The first sensor is located at the outlet of the turbocharger and monitors the engine out NOx level. The second NOx sensor is located between the selective catalytic reduction (SCR) and the diesel particulate filter (DPF) and monitors NOx levels downstream of the SCR. The second NOx sensor also provides the engine control module (ECM) with information on the exhaust oxygen level during DPF regeneration.
Each NOx sensor contains a sensing cell, a pumping cell, and a heater. A sample of exhaust gas passes through a diffusion gap between the sensing cell and the pumping cell. The NOx sensor maintains a constant reference voltage across the sensing cell. An electronic circuit within sensor controls the pump current through the pumping cell in order to maintain a constant voltage in the sensing cell. The amount of current required to maintain the reference voltage in the sensing cell is proportional to the concentration of NOx in the exhaust.
The ECM varies the amount of diesel exhaust fluid (DEF) or reductant added by varying the reductant injector duty cycle in response to changes in engine exhaust out NOx levels.
The smart NOx sensors consist of two components, the NOx module and the NOx sensor element that are serviced as a unit. A circuit or performance condition with a NOx sensor is detected by the NOx sensor module. The smart NOx sensor module communicates the condition to the ECM over the serial data line. The ECM sets a DTC when a serial data message is received from the NOx sensor module.
The NOx sensors must be at operating temperature in order to function properly. The Glow Plug Control Module (GPCM) provides 12 V to the NOx sensors heaters to assist in reaching operating temperature.
Conditions for Running the DTCs
DTC P2205
* DTC P064C, P163C, P2200, P2205, P220A, P220B or U029D are not set.
* The battery voltage is greater than 11 V.
* The engine speed is greater than 600 RPM for greater than 20 s.
* The Exhaust Gas Temperature Sensor (EGT) 1 is greater than 95°C (203°F).
* The DTCs run continuously when the above conditions are met.
DTC P22A3
* DTC P064C, P163C, P2200, P2205, P220A, P220B, P229E or U029E are not set.
* The battery voltage is greater than 11 V.
* The engine speed is greater than 600 RPM for greater than 20 s.
* The EGT 3 is greater than 95°C (203°F).
* The DTCs run continuously when the above conditions are met.
DTC P2209
* DTC P064C, P163C, P2200, P2205, P220A, P220B or U029D are not set.
* The battery voltage is greater than 11 V.
* The engine speed is greater than 600 RPM for more than 20 s.
* The EGT 1 is greater than 95°C (203°F).
* The DTCs run continuously when the above conditions are met.
DTC P22A7
* DTC P064C, P163C, P2200, P2205, P220A, P220B, P229E or U029E are not set.
* The battery voltage is greater than 11 V.
* The engine speed is greater than 600 RPM for greater than 20 s.
* The EGT 3 is greater than 95°C (203°F).
* The DTCs run continuously when the above conditions are met.
Conditions for Setting the DTC
DTC P2205 or P22A3
The ECM receives a NOx sensor module serial data message indicating an open or shorted heater control circuit for greater than 3 s.
DTC P2209 or P22A7
The ECM receives NOx sensor module serial data message indicating that the NOx Sensor element heater has not reached operating temperature within a specified time.
Action Taken When the DTC Sets
* DTC P2205 and P22A3 are Type A DTCs.
* DTCs P2209 and P22A7 are Type B DTCs.
* The ECM inhibits the reductant system and scan tool special functions until the DTC is cleared.
Conditions for Clearing the DTC
* DTC P2205 and P22A3 are Type A DTCs.
* DTCs P2209 and P22A7 are Type B DTCs.
Reference Information
Schematic Reference
Engine Controls Schematics [1][2]Electrical Diagrams
Connector End View Reference
Component Connector End Views 1-2 Shift Solenoid (SS) Valve (M30)
Description and Operation
* Diesel Exhaust Fluid (DEF) Warning Strategy (DEF Quality) Diesel Exhaust Fluid (DEF) Warning Strategy (DEF Quality)Diesel Exhaust Fluid (DEF) Warning Strategy (DEF Level) Diesel Exhaust Fluid (DEF) Warning Strategy (DEF Level)Diesel Exhaust Fluid (DEF) Warning Strategy (Emission Control) Diesel Exhaust Fluid (DEF) Warning Strategy (Emission Control)Diesel Exhaust Fluid (DEF) Warning Strategy (Anti-Tampering) Diesel Exhaust Fluid (DEF) Warning Strategy (Anti-Tampering)
* Exhaust Aftertreatment System Description Exhaust Aftertreatment System Description
Electrical Information Reference
* Circuit Testing Circuit Testing
* Connector Repairs Connector Repairs
* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections
* Wiring Repairs Wiring Repairs
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Control Module References Control Module References for scan tool information
Circuit/System Verification
1. Ignition ON, observe the DTC information with a scan tool. DTC UXXXX should not be set.
• If a DTC is set
Refer to Diagnostic Trouble Code (DTC) List - Vehicle Diagnostic Trouble Code (DTC) List - Vehicle
• If no DTC is set
2. Verify the following conditions do not exist:
* Intake system leaks-Refer to Charge Air Cooler Diagnosis (Full System Air Leak Test) Charge Air Cooler Diagnosis (Full System Air Leak Test)Charge Air Cooler Diagnosis (Induction System Smoke Test) Charge Air Cooler Diagnosis (Induction System Smoke Test)
* Exhaust system leaks - Refer to Exhaust Leakage Testing and Inspection
* A loose or disconnected charge air cooler hose or pipe
* Physical damage
* Soot plugged B195 NOx sensor
* Loose or missing hardware
* Loose B195 NOx sensors or B131 exhaust temperature sensors
• If a condition is found
Repair the intake or exhaust system.
• If no condition is found
3. Replace the faulty B195 NOx sensor.
4. Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
5. Verify a DTC does not set.
• If any DTC sets
Refer to Diagnostic Trouble Code (DTC) List - Vehicle Diagnostic Trouble Code (DTC) List - Vehicle
• If a DTCs does not set
6. All OK.
Repair Instructions
* Nitrogen Oxide Sensor Replacement - Position 1 Nitrogen Oxide Sensor Replacement - Position 1
* Nitrogen Oxide Sensor Replacement - Position 2 Nitrogen Oxide Sensor Replacement - Position 2
* Perform the scan tool NOx Sensor 1 or 2 Reset procedure after replacing the NOx sensor 1 or 2.
Repair Verification
1. Install any components or connectors that have been removed or replaced during diagnosis.
2. Perform any adjustment, programming, or setup procedures that are required when a component or module is removed or replaced.
3. Clear the DTCs.
4. Ignition OFF, all vehicle systems OFF, this may take up to 2 minutes.
5. Ignition ON, perform the Reductant System Data Reset with a scan tool in order to clear the DEF lamp.
• If the DEF lamp does not turn OFF
A condition with the system still exists
• If the DEF lamp turns OFF
6. Perform the Reductant System Malfunction Warning Test Component Tests and General Diagnostics with a scan tool in order to clear the Service Emission System message, if illuminated.
• If the Service Emission System message does not turn OFF
A condition with the system still exists
• If the Service Emission System message turns OFF
7. All OK.