Intermediate Drive Shaft Bearing Replacement

Intermediate Drive Shaft Bearing Replacement

Removal Procedure

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.

2. Drain the transfer case fluid. Refer to Transfer Case Fluid Replacement Transfer Case Fluid Replacement.




3. Remove the transfer case assembly (2). Refer to Transfer Case Assembly Replacement Transfer Case Assembly Replacement.

4. Remove the intermediate shaft snap ring and intermediate drive shaft from the transfer case. Refer to Intermediate Drive Shaft Removal in Transfer Case Disassemble 1. Transfer Case Disassemble.

5. Remove the intermediate shaft bearing retainers and bearing from the intermediate drive shaft. Refer to Intermediate Drive Shaft Disassembly in Transfer Case Disassemble 1. Transfer Case Disassemble.

Installation Procedure

1. Install the intermediate shaft bearing and retainers to the intermediate drive shaft. Refer to Intermediate Drive Shaft Assembly in Transfer Case Assemble 8. Transfer Case Assemble.

Note: Special tool DT-48094 must be used to install the intermediate shaft.

2. Install the intermediate shaft and snap ring into the transfer case. Refer to Intermediate Drive Shaft Assembly in Transfer Case Assemble 8. Transfer Case Assemble.




3. Install the transfer case assembly (2). Refer to Transfer Case Assembly Replacement Transfer Case Assembly Replacement.

4. Fill the transfer case with fluid. Refer to Transfer Case Fluid Replacement Transfer Case Fluid Replacement.

5. Lower the vehicle.