Fuel Line Replacement - Chassis (Cutaway Van - Rear Tank)

Fuel Line Replacement - Chassis (Cutaway Van - Rear Tank)

Removal Procedure

Warning:
Refer to Battery Disconnect Warning Service Precautions.


1. Disconnect the negative battery cable.

2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief (Without CH-48027) Fuel Pressure Relief (Without CH-48027)Fuel Pressure Relief (CH-48027) Fuel Pressure Relief (CH-48027).

3. Drain the fuel tank. Refer to Fuel Tank Draining (L59) Fuel Tank Draining (L59)Fuel Tank Draining (Without L59) Fuel Tank Draining (Without L59).

4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.





5. Disconnect the fuel feed pipe at the fuel filter.

6. Disconnect the chassis fuel return pipe at the rear fuel return pipe.

7. Disconnect the chassis fuel feed and return pipes at the rear fuel feed and return pipes.

8. Remove the fuel pipe retaining clips.

9. Remove the fuel feed and return pipes.

Installation Procedure

Caution:
Refer to Fastener Caution Fastener Caution.

1. Install the fuel feed and return pipes and the fuel pipe retaining clips (2) to the frame rail (1) and tighten the bolts to 12 Nm (106 lb in).

2. Connect the chassis fuel feed and return pipes to the rear fuel feed and return pipes (2).





3. Connect the chassis fuel return pipe to the rear fuel return pipe.

4. Connect the fuel feed pipe to the fuel filter.

5. Lower the vehicle.

6. Refill the fuel tank.

7. Tighten the fuel filler cap.

8. Connect the negative battery cable.

9. Inspect for leaks:

1. Turn ON the ignition for 2 seconds.

2. Turn OFF the ignition for 10 seconds.

3. Turn ON the ignition switch.

4. Inspect for fuel leaks.

10. Install the engine cover. Refer to Engine Cover Replacement Service and Repair.