Fuel Hose/Pipe Assembly Replacement (Cutaway Van Side Tank)

Fuel Hose/Pipe Assembly Replacement (Cutaway Van Side Tank)

Removal Procedure





Warning:
Refer to Battery Disconnect Warning Service Precautions.


1. Disconnect the negative battery cable.

2. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.

3. Remove the fuel filler cap.

4. Drain the fuel below the level of the fuel tank fill hose. Refer to Fuel Tank Draining (L59) Fuel Tank Draining (L59)Fuel Tank Draining (Without L59) Fuel Tank Draining (Without L59).

5. Raise the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.

6. Loosen the fuel fill hose clamps (2, 3).

7. Remove the fuel fill hose (6).

8. Cap the open end of the fuel tank.

Installation Procedure





1. Uncap the fuel tank.

Caution:
Refer to Fastener Caution Fastener Caution.

2. Install the fuel fill hose (6) and tighten the fuel fill hose clamps (2, 3) to 2.75 Nm (24 lb in).

3. Lower the vehicle.

4. Refill the fuel tank.

5. Install the fuel filler cap.

6. Connect the negative battery cable.