Generator Replacement (6.6L)

Generator Replacement (6.6L)

Removal Procedure

Caution: Refer to Battery Disconnect Caution.

1. Remove the upper fan shroud.
2. Remove the drive belt.




3. Remove the generator bolts (1).
4. Remove the generator front support bracket attached to generator bracket and generator.
5. Position the generator to access wiring.
6. Remove the positive battery cable from the generator, perform the following:

* Slide the boot down to access the terminal stud.
* Remove the positive cable nut.
* Remove the positive cable.

7. Disconnect the generator electrical connector.
8. Remove the generator (2).

Installation Procedure




1. Install generator to engine.
2. Connect the generator electrical connector.

Notice: Refer to Fastener Notice.

3. Install the positive battery cable to the generator, perform the following:

* Position the positive cable.
* Install the positive cable nut.

Tighten the positive cable nut to 9 N.m (80 lb in).

* Slide the boot down to cover the terminal stud.

4. Position the generator (2) to the mounting bracket.
5. Install the generator bolts (1).

Tighten the generator bolts to 50 N.m (37 lb ft).

6. Install the generator front support bracket and attach to generator and generator bracket.
7. Install the drive belt.
8. Install the upper fan shroud.