Fuel Injection Fuel Rail Assembly Replacement - Bank 1

Fuel Injection Fuel Rail Assembly Replacement - Bank 1

Removal Procedure

1. Remove the engine cover.
2. Remove the exhaust gas recirculation valve cooler assembly.
3. Remove the right fuel injector feed pipes.




4. Disconnect the fuel rail pressure (FRP) sensor electrical connector (1).
5. Disconnect the right fuel feed pipe fitting from the fuel rail.




6. Remove the 2 fuel rail bolts and the fuel rail assembly.
7. If replacing the fuel rail, remove the fuel pressure sensor.

Installation Procedure

1. Install the fuel pressure sensor to the fuel rail.






Notice: Refer to Fastener Notice.

2. Position the fuel rail assembly and install the 2 bolts.

Tighten the bolts to 25 N.m (18 lb ft).

3. Connect the right fuel rail feed pipe fitting to the fuel rail.

Tighten the fittings to 41 N.m (30 lb ft).




4. Connect the FRP sensor electrical connector (1).
5. Install the right fuel injector feed pipes.
6. Install the exhaust gas recirculation valve cooler assembly.
7. Prime the fuel system. Refer to Fuel System Priming.
8. Start the engine.
If the engine does not start, repeat the above step.
9. Inspect the fuel system for leaks.
10. Install the engine cover.