Transfer Case Output Shaft Seal Replacement - Front

Transfer Case Output Shaft Seal Replacement - Front

^ Tools Required
- J 8092 Driver Handle
- J 43484 Output Shaft Seal Installer

Removal Procedure





1. Remove the transfer case shield, if equipped.
2. Remove the front propeller shaft.
3. Insert a flat-tipped screw driver into the inner race.
4. Pry the inner race back.





5. Insert a small pry bar into the inner race.

Important: When performing the following service procedure, the outer part of the seal will slightly move out of the transfer case with the inner part seal.

6. Pry the inner part of the seal from the outer seal body.





7. Remove the inner part of the seal.





8. Insert a flat-tipped screwdriver or small pry bar into the space between the lip of the outer race of the seal and the transfer case.
9. Pry the outer race out of the transfer case.





10. Remove the outer part of the seal.

Installation Procedure





1. Install the J 43484 (2) to the J 8092 (1).
2. Install a NEW seal onto J 43484.
3. Using J 43484 (2), and J 8092 (1), install the seal.
4. Install the front propeller shaft.
5. Check the fluid level. Add fluid, if necessary.
6. Install the transfer case shield, if equipped.