Turbocharger Replacement
Turbocharger Replacement
1. Remove the engine cover.
2. Remove the turbocharger upper heat shield bolts.
3. Remove the turbocharger upper heat shield.
4. Remove the eye bolt and washers from the oil supply hose at the top of the turbocharger.
Important: Use care not to damage this hose during the procedure.
5. Loosen the hose clamp and remove the turbocharger cooling outlet hose.
6. Remove the turbocharger mounting bolts.
7. Remove the turbocharger assembly with the oil return pipe.
8. Remove the turbocharger lower heat shield from engine block.
9. Remove the turbocharger oil supply hose eye bolt and washers.
10. Remove the turbocharger oil supply hose.
Installation Procedure
1. Install the turbocharger oil supply line to the engine block.
Notice: Refer to Fastener Notice in Service Precautions.
Important: Lubricate the washers with diesel fuel before installing.
2. Install the turbocharger oil supply line eye bolt and washers.
Tighten the turbocharger oil supply line eye bolt to 26 Nm (19 ft. lbs.).
3. Install the turbocharger lower heat shield to the engine block.
4. Install the turbocharger assembly with the oil return pipe.
5. Install the turbocharger mounting bolts.
Tighten the turbocharger mounting bolts to 108 Nm (80 ft. lbs.).
Important: Use care not to damage this hose during the procedure.
6. Install the turbocharger cooling outlet hose and tighten hose clamp.
Important: If the cooling outlet hose eye bolts were removed, install the longer bolt (1) with two holes, in the top location. Install the shorter bolt (2) in the lower location.
7. Install the cooling outlet hose eye bolts.
8. Install the oil supply line eye bolt and washers to the turbocharger. Lubricate the washers with diesel fuel before installing.
Tighten the oil supply hose eye bolt to 26 Nm (19 ft. lbs.).
9. Install the turbocharger heat shield.
10. Install the turbocharger upper heat shield bolts.
Tighten the turbocharger upper heat shield bolts to 10 Nm (89 inch lbs.).
11. Install the engine cover.