Charged Air Cooler Hoses/Pipes Replacement (Right)

Charged Air Cooler Hoses/Pipes Replacement (Right)
Removal Procedure





Important: Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.

1. Loosen the charged air cooler outlet duct to intake hose clamp.
2. Remove the charged air cooler outlet duct from the intake.





3. Loosen the clamp at the charged air cooler.
4. Remove the hose from the charged air cooler.
5. Remove the charged air cooler outlet duct.

Installation Procedure





Important: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.

1. Install the charged air cooler outlet duct.
2. Hand tighten the charged air cooler outlet duct clamp (1) at the charged air cooler.





Important: Do not over tighten the charged air cooler pipe clamps. If the clamp is overtightened, the pipe may become distorted allowing separation of the hose from the pipe. Make sure the charged air cooler pipe/hoses are properly orientated.

3. Install the charged air cooler outlet duct to the intake.

Notice: Refer to Fastener Notice in Service Precautions.

4. Tighten the charged air cooler outlet duct to intake hose clamps.
Tighten the clamps to 8 Nm (70 inch lbs.).