Fuel Return Hose Replacement - Fuel Return Pipe to Fuel Injection Pump

FUEL RETURN HOSE REPLACEMENT - FUEL RETURN PIPE TO FUEL INJECTION PUMP

REMOVAL PROCEDURE




1. Remove the engine cover.
2. Remove the water outlet bolts.
3. Remove the water outlet to thermostat housing crossover.
4. Remove the air intake tube.
5. Reposition the fuel hose clamps (1) at the return/feed line as required.




6. Disconnect the fuel hoses from the return/feed line as required.




7. Reposition the fuel hose clamps (1) at the injection pump as required.
8. Disconnect the fuel hoses (2, 3) from the injection pump as required.
9. Remove the fuel hoses from the vehicle as required.

INSTALLATION PROCEDURE




1. Install the fuel hoses to the vehicle as required.
2. Connect the fuel hoses (2, 3) to the injection pump as required.
3. Position the fuel hose clamps (1) at the injection pump as required.




4. Connect the fuel hoses to the return/feed line as required.




5. Position the fuel hose clamps (1) at the return/feed line as required.
6. Install the air intake tube.
7. Install the water outlet to thermostat housing crossover.
8. Install the water outlet bolts.
9. Prime the fuel system. Refer to Fuel System Priming.
10. Start the engine. If the engine stalls, repeat the above step.
11. Once the engine starts, inspect for fuel leaks.
12. Install the engine cover.