Removal

Fuel Injector

Removal

1. Remove the engine harness, the throttle position sensor, the EGR valve, the pressure sensor, and all of the fuel injector connectors.






2. Remove the EGR valve and the EGR adapter.
3. Tape the EGR case holes shut to prevent the entry of foreign material.







4. Remove the cylinder head cover.



5. Alternately loosen the fuel injector terminal nuts a little at a time in sequence. Several loosening cycles should be required before the nuts are loose.







6. Loosen the fuel injector harness bracket bolts. Remove the inside connector and the harness bracket.
7. Remove the fuel injector leak-off pipe.
8. Remove the lower cover.






9. Remove the fuel injection pipe clips and the injection pipes.






10. Loosen the fuel injector clamp fixing bolts and remove the fuel injectors.

If the fuel injectors are difficult to remove, use the fuel injector remover. Install the fuel injector remover to the leak-off pipe attachment part on the fuel injector. Use a sliding hammer to force the fuel injector clamp off the fuel injector.

CAUTION: Do not remove the fuel injector sleeve.

Special tools
Fuel injector remover: EN-46720

Sliding hammer: J-23907



11. Mark each fuel injector with the number of the cylinder from which it was removed. Store the fuel injectors in a safe place. Position the fuel injector so that the nozzle is protected.

CAUTION: Do not tamper with the electromagnetic portion of the fuel injector. Reduced electromagnetic function will result in injector failure.






Recording Fuel Injector Flow Rate Information from the QR plate on the replaced injector housing;
Record all numbers of replaced fuel injector's from QR plate.