Transfer Case Output Shaft Seal Replacement - Front

Transfer Case Output Shaft Seal Replacement - Front

^ Tools Required
- J 8092 Driver Handle
- J 43484 Output Shaft Seal Installer

Removal Procedure

Important: The front output shaft seal is a two piece internal seal. The inner seal race is a force fit on the front output shaft.





1. Remove the transfer case shield, if equipped.
2. Remove the front propeller shaft.
3. Insert a flat-tipped screwdriver behind the inner race of the seal.
4. Pry the inner race forward





5. Using a small pry bar, move the inner seal race forward on the front output shaft.
6. remove the inner seal race from the front output shaft.





7. Insert a flat-tipped screwdriver or a small pry bar between the outer lip of the front output shaft seal and the transfer case.
8. Remove the remaining part of the front output shaft seal from the transfer case.

Installation Procedure





1. Install the J 43484 (2) to the J 8092 (1).
2. Install the seal onto the J 43484 .
3. Using the J 43484 (2) and the J 8092 (1), install the seal.
4. Install the front propeller shaft.
5. Check the fluid level. Add fluid if necessary.
6. Install the transfer case shield, if equipped.