Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Exhaust Manifold Removal
4. Intake Manifold Removal
5. Crankshaft Pulley Removal
6. Cylinder Head Cover Removal
7. Water Pump Removal
8. Crankshaft Front Oil Seal Removal
9. Timing Chain Housing Removal
10. Timing Chain Tensioner Removal - Camshaft
11. Timing Chain Tensioner Removal - Crankshaft
12. Timing Chain and Sprocket Removal - Camshaft
13. Timing Chain and Sprocket Removal - Crankshaft
14. Intake Camshaft and Valve Lifter Removal
15. Exhaust Camshaft and Valve Lifter Removal
16. Cylinder Head Removal
17. Oil Pan Removal
18. Oil Pump Removal
19. Piston, Connecting Rod, and Bearing Removal
20. Crankshaft Rear Oil Seal Removal
21. Crankshaft and Bearing Removal
22. Engine Block Clean and Inspect
23. Cylinder Boring and Honing
24. Crankshaft Pulley Clean and Inspect
25. Engine Flywheel Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston and Connecting Rod Assemble
29. Camshafts Clean and Inspect
30. Valve Lifter and Guide Clean and Inspect
31. Timing Chain and Sprocket Clean and Inspect
32. Cylinder Head Disassemble
33. Cylinder Head Clean and Inspect
34. Valve Guide Reaming, and Valve and Seat Grinding
35. Cylinder Head Assemble
36. Oil Pump Disassemble
37. Oil Pump Clean and Inspect
38. Oil Pump Assemble
39. Oil Pan Clean and Inspect
40. Intake Manifold Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Thread Repair
43. Service Prior to Assembly
44. Crankshaft and Bearing Installation
45. Crankshaft Rear Oil Seal Installation
46. Piston, Connecting Rod, and Bearing Installation
47. Oil Pump Installation
48. Oil Pan Installation
49. Cylinder Head Installation
50. Intake Camshaft and Valve Lifter Installation
51. Exhaust Camshaft and Valve Lifter Installation
52. Timing Chain and Sprocket Installation - Camshaft
53. Timing Chain and Sprocket Installation - Crankshaft
54. Timing Chain Tensioner Installation - Camshaft
55. Timing Chain Tensioner Installation - Crankshaft
56. Timing Chain Housing Installation
57. Crankshaft Front Oil Seal Installation
58. Crankshaft Pulley Installation
59. Water Pump Installation
60. Cylinder Head Cover Installation
61. Intake Manifold Installation
62. Exhaust Manifold Installation
63. Engine Flywheel Installation