FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Engine Compartment

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.




1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Disconnect the fuel lines at rear of the intake manifold.




4. Remove the nuts
5. Remove the retainer
6. Disconnect the injector fuel inlet pipe and the outlet pipe.




7. Remove the rear fuel line bracket.




8. Pull straight up on fuel pipe to remove fuel pipes from injector assembly.

IMPORTANT: Check the injector assembly to insure the O-rings have been removed.

9. Remove the O-ring seals from both ends of the fuel feed and return pipes and discard.

INSTALLATION PROCEDURE

IMPORTANT: Remember to install the new O-rings into the inlet and outlet of the fuel injector assembly, using the seal retainer tool.




1. Apply a few drops of clean engine oil to the male tube ends.
2. Connect the fuel feed and return pipes to fuel assembly.




3. Install the fuel pipe retainer and attaching nuts. Once installed, pull on both ends of each connection to ensure the connections are secure.

NOTE: Refer to Fastener Notice in Service Precautions.




4. Install the rear fuel pipe clip retaining bolt.

Tighten
^ Tighten the rear fuel line bracket bolt to 6 N.m (53 lb in).
^ Tighten the fuel pipe retainer nuts to 3 N.m (27 lb in).




5. Install the new O-ring seals on the engine fuel feed and return pipes.
6. Connect the fuel feed and return lines to the engine fuel pipes.

Tighten
Tighten the nuts to 30 N.m (22 lb ft).

7. Tighten the fuel filler cap.
8. Connect the negative battery cable.
9. Check for fuel leaks:
9.1. Turn ON the ignition for 2 seconds.
9.2. Turn OFF the ignition for 10 seconds.
9.3. Turn ON the ignition.
9.4. Check for fuel leaks.