Fuel Hose/Pipes Replacement

REMOVAL PROCEDURE




1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Disconnect the fuel feed and return pipes from the fuel rail.
3. Remove the fuel pipes from the bellhousing stud retainer clip.
4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle.
5. Disconnect the fuel feed pipe (5) at the fuel filter.




6. Disconnect the chassis fuel return pipe (4) at the rear fuel return pipe (3).




7. Remove the fuel pipe retaining clips (1). Note the location of the retaining clips for installation.
8. Remove the fuel teed and return pipes (2).

INSTALLATION PROCEDURE




1. Position the fuel feed and return pipes (2) in the vehicle.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the fuel pipe retaining clips (1).

Tighten
Tighten the bolts to 12 N.m (106 lb in).




3. Connect the chassis fuel return pipe (4) to the rear fuel return pipe (3).




4. Connect the fuel feed pipe (5) to the fuel filter.
5. Lower the vehicle.
6. Connect the fuel feed and return pipes to the fuel rail.
7. Install the fuel pipes to the retainer clip.

Tighten
Tighten the fuel pipe retainer clip nut to 28 N.m (21 lb ft).

8. Tighten the fuel filler cap.
9. Connect the negative battery cable.
10. Inspect for leaks:
10.1. Turn ON the ignition for 2 seconds.
10.2 Turn OFF the ignition for 10 seconds.
10.3. Turn ON the ignition.
10.4. Inspect for fuel leaks.
11. Install the engine cover.