Water Pump: Service and Repair

Removal Procedure





1. Drain the cooling system.
2. Remove the drive belt tensioner.
3. Remove the fan.
4. Reposition the outlet hose clamp at the water pump.
5. Disconnect the outlet hose (2) from the water pump.





6. Reposition the bypass hose clamps at the water pump and crossover.
7. Remove the bypass hose.





8. Remove the water pump bolts.
9. Remove the water pump and gaskets.

Installation Procedure





1. Place NEW water pump gaskets and the water pump into position.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the water pump bolts.
^ Tighten the water pump bolts to 50 Nm (37 ft. lbs.).





3. Install the bypass hose.
4. Position the bypass hose clamps at the water pump and crossover.
5. Install the outlet hose (2) to the water pump.





6. Position the outlet hose clamp at the water pump.
7. Install the fan.
8. Install the drive belt tensioner.
9. Fill the cooling system.