FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Muffler: Service and Repair

Removal Procedure
1. Raise and support the vehicle. Refer to Vehicle Lifting.





2. Remove the two nuts from the catalytic converter assembly (1) and separate from the resonator/muffler/tail pipe assembly (2).





3. Remove the hangers supporting the resonator/muffler/tail pipe assembly (7).
4. Remove the resonator/muffler/tail pipe assembly from the vehicle.
5. Clean the gasket and the seal mating surfaces.

Installation Procedure

Important: When installing a new exhaust system component, always use new gaskets and seals.

1. Install the resonator/muffler/tail pipe assembly to the vehicle.
2. Support the resonator/muffler/tail pipe assembly with hangers.





3. Attach the resonator/muffler/tail pipe assembly (7) with a new gasket to the catalytic converter assembly (5).
4. Secure the resonator/muffler/tail pipe assembly with two nuts. Do not fully tighten the nuts.

Notice: Refer to Fastener Notice in Service Precautions.

5. Align all system components before tightening the fasteners, in order to prevent noise or vibrations.
^ Tighten the catalytic converter to resonator/muffler/tail pipe assembly bolts to 50 Nm (37 ft. lbs.).
6. Lower the vehicle.