Campaign - Front Suspension Crossmember Corrosion: Overview
Subject:Special Coverage Adjustment - Front Suspension Crossmember Corrosion
# 06186 - (10/17/2007)
Models:
1999-2004 CHEVROLET TRACKER
CURRENTLY OR PREVIOUSLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON D.C., WEST VIRGINIA, WISCONSIN, OR IN THE PROVINCES OF LABRADOR, NEW BRUNSWICK, NEWFOUNDLAND, NOVA SCOTIA, ONTARIO, PRINCE EDWARD ISLAND, AND QUEBEC
Due to part availability, this special coverage is being administered in phases. The first phase will consist of 1999 and 2000 model year vehicles. Customers of 2001 - 2004 model year vehicles will not receive their notification letter until some time in the future. This, however, does not preclude them from presenting their vehicle for repair if they are experiencing this condition. In such cases, dealers should perform the inspection/repair and submit a claim following the instructions contained in this special coverage bulletin.
In other words, this inspection/repair should be performed at no cost to the customer even though they may not have yet received their notification letter. Under no circumstance should these customers be asked to pay for the repair and then advised to seek reimbursement from GM when their notification letter arrives.
You will be notified as additional phases are released.
Breakpoints listed in this bulletin cover vehicles in phase one only, which are the 1999 and 2000 model year vehicles. As additional phases are released, the breakpoints will be updated in SI.
Condition
Some 1999-2004 model year Chevrolet Tracker vehicles have a front suspension crossmember that did not receive adequate corrosion protection. The result of this condition may be most noticeable on vehicles driven in areas where rust is most common, such as areas where salt is used to control snow and ice. The corrosion may advance and cause rust-through perforation of the crossmember in the area of the left and/or right front lower control arm attachment brackets. As the corrosion progresses, the crossmember will become thinner and the perforations will grow in size. If there are a substantial amount of large perforations, the left and/or right front lower control arm attachment brackets will become weakened and begin to flex. If this occurs, the customer may notice front tire wobble, steering looseness, vehicle pull to one side, front end noises (clunk, bang, rattle, etc), vehicle shaking, or steering wheel rotation when shifting from reverse to drive and drive to reverse.
Corrosion may progress over time until the front lower control arm bracket separates from the crossmember.
Special Coverage Adjustment
This special coverage covers the condition described above for a period of 10 years or 150,000 miles (240,000 km), whichever occurs first, from the date the vehicle was originally placed in service, regardless of ownership. The repairs will be made at no charge to the customer.
Dealers are to inspect the crossmember. If the crossmember shows signs of advanced corrosion or perforation caused by corrosion, the crossmember is to be replaced.
If the inspection indicates that the crossmember does not need replacement, customers may bring the vehicle back to the dealership every 12 months for another inspection.
Diagnosis or repair for conditions other than the condition described above is not covered under this special coverage program.
For vehicles covered by Vehicle Service Contracts, all eligible claims with repair orders on or after October 17, 2007, are covered by this special coverage and must be submitted using the labor operation codes provided with this bulletin. Claims with repair orders prior to October 17, 2007, must be submitted to the Service Contract provider.
Vehicles Involved
Parts Information
Parts required to complete this special coverage are to be obtained from General Motors Service and Parts Operations (GMSPO).
Customer Notification
General Motors will notify customers of this special coverage on their vehicles (see copy of typical customer letter shown in this bulletin - actual divisional letter may vary slightly).
Service Procedure
Inspection Procedure
1. Conduct the steel integrity inspection using a 4.8 mm (3/16 in) flat-tip punch and a 340-454 gram (12-16 ounce) hammer.
2. Place the punch on the crossmember surface and strike the punch with the hammer using a 25-31 cm (10-12 in) swing and light-to-moderate force. Inspect several locations on both the left and right sides of the crossmember.
3. Carefully inspect the lower portion of the crossmember, on both the front and rear vertical surfaces, at the front lower control arm mount.
^ If the metal perforates or displays a significant "dent" upon test completion, replace the crossmember. Refer to Front Suspension Crossmember Replacement in SI.
^ If the metal does NOT perforate or display a significant "dent" upon test completion, no further action is required. Refer to the Claim section of the bulletin.
Crossmember Replacement
1. Remove the crossmember from the vehicle. Refer to Front Suspension Crossmember Replacement in SI.
Important:
After installing the new crossmember, measure the wheel alignment and adjust the front toe, if necessary. Refer to Measuring Wheel Alignment and Front Toe Adjustment in SI.
2. Install the new crossmember. Refer to Front Suspension Crossmember Replacement in SI.
Claim Information
For vehicles repaired under the terms of this special coverage, submit a claim with the information shown.
Customer Reimbursement - For US
All customer requests for reimbursement for previous repairs for the special coverage condition will be handled by the Customer Assistance Center, not by dealers.
Important:
Refer to the GM Service Policies and Procedures Manual, section 6.1.12, for specific procedures regarding customer reimbursement and the form.
Customer Reimbursement - For Canada
Customer requests for reimbursement of previously paid repairs to correct the condition described in this bulletin are to be submitted to the dealer prior to or by January 31, 2009. Repairs must have occurred within the 10 years of the date the vehicle was originally placed in service, or 240,000 km, whichever occurs first.
When a customer requests reimbursement, they must provide the following:
- Proof of ownership at time of repair.
- Original paid receipt confirming the amount of unreimbursed repair expense(s) (including Service Contract deductibles), a description of the repair, and the person or entity performing the repair.
If the work was done by someone other than a GM dealership, the amount of reimbursement will be limited to the amount that the repair would have cost GM to have it completed by a GM dealership.
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