Master Cylinder Replacement

Removal Procedure





1. Apply the parking brake.
2. Remove the air intake duct.
3. Disconnect the brake pipes from the master cylinder.
4. Plug the pipes in order to prevent brake fluid loss or contamination.





5. Remove the master cylinder mounting nuts.
6. Remove the master cylinder.

Installation Procedure





1. Before installing the master cylinder, bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding.
2. Install the master cylinder.

Notice: Refer to Fastener Notice in Service Precautions.





3. Install the master cylinder mounting nuts.
Tighten
Tighten the master cylinder mounting nuts to 36 Nm (27 ft. lbs.).





4. Connect the brake pipes.
Tighten
Tighten the brake pipe fittings to 17 Nm (13 ft. lbs.).
5. Install the air intake duct.
6. Bleed the brakes. Refer to Hydraulic Brake System Bleeding.