FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Headlamp Replacement - Sealed Beam




REMOVAL PROCEDURE
1. Turn OFF the headlamp switch.
2. Remove the retaining ring screws from the headlamp.
Do not move the adjustment screws.
3. Remove the retaining ring from the headlamp.
4. Remove the headlamp from the housing.
5. Disconnect the electrical connector from the headlamp.

INSTALLATION PROCEDURE
1. Connect the electrical connector to the headlamp.
2. Install the headlamp to the housing.
3. Install the retaining ring to the headlamp.
4. Install the screws to the retaining ring.

ADJUSTMENT PROCEDURE




TOOLS REQUIRED
J 25300-E Headlamp Aimer

Use the two adjusting screws, one horizontal screw (2) and one vertical screw (1), to adjust the aiming of each headlamp. These two screws move the mounting ring against the tension of the coil spring.

Some state and local authorities have specific requirements for aiming headlamps. Follow these requirements.

Replacing a headlamp usually does not require an aiming adjustment. However, do check the aim. Use the J 25300-E or equivalent. The instrument manufacturer supplies instructions for using the headlamp aimer.