Cylinder Head Replacement

^ Tools Required
- J 36660-A Electronic Torque Angle Meter

Removal Procedure





1. Remove the drive belt. Refer to Drive Belt Replacement.
2. Remove the A/C compressor from the power steering pump bracket, if equipped, and set it aside. Refer to Compressor Replacement in Heating and Air Conditioning.
3. Remove the lower intake manifold. Refer to Intake Manifold Replacement (Upper Manifold) or Intake Manifold Replacement (Lower Manifold).
4. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement (Left) or Exhaust Manifold Replacement (Right).
5. Remove the valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement (Right) or Valve Rocker Arm Cover Replacement (Left).
6. Remove the valve rocker arms and valve push rods. Refer to Valve Rocker Arm and Push Rod Replacement.
7. Remove the power steering pump pulley. Refer to Power Steering Pulley Replacement (Gasoline) or Power Steering Pulley Replacement (Diesel) in Steering and Suspension.
8. Remove the power steering pump mounting bracket. Refer to Accessory Mounting Brackets Replacement (Left) or Accessory Mounting Brackets Replacement (Right).
9. Disconnect the wiring bracket (3) from the rear of the right cylinder head.
10. For the right side cylinder head, remove the following components:
10.1. Remove the generator. Refer to Generator Replacement.
10.2. Remove the generator and drive belt tensioner mounting bracket. Refer to Accessory Mounting Brackets Replacement (Left) or Accessory Mounting Brackets Replacement (Right).
10.3. Remove the oil indicator tube. Refer to Oil Level Indicator and Tube Replacement.





11. Remove the cylinder head and the gasket. Refer to Cylinder Head Removal (Left and Cylinder Head Removal (Right).
12. Clean all sealing surfaces.


Installation Procedure





1. Install the cylinder head. Refer to Cylinder Head Installation (Left) and Cylinder Head Installation (Right).
2. Install the valve rocker arms and the valve push rods. Refer to Valve Rocker Arm and Push Rod Replacement.
3. For the left cylinder head, install the power steering pump mounting bracket. Refer to Accessory Mounting Brackets Replacement (Left) or Accessory Mounting Brackets Replacement (Right).
4. Install the power steering pump pulley. Refer to Power Steering Pulley Replacement (Gasoline) or Power Steering Pulley Replacement (Diesel) in Steering and Suspension.
5. For the right cylinder head, install the generator and drive belt tensioner mounting bracket. Refer to Accessory Mounting Brackets Replacement (Left) or Accessory Mounting Brackets Replacement (Right).
6. Install the exhaust manifold. Refer to Exhaust Manifold Installation (Left) or Refer to Exhaust Manifold Installation (Right).
7. Install Oil Indicator Tube. Refer to Oil Level Indicator and Tube Replacement.
8. Install the lower intake manifold. Refer to Intake Manifold Replacement (Upper Manifold) or Intake Manifold Replacement (Lower Manifold).
9. Install the valve rocker arm covers. Refer to Valve Rocker Arm Cover Replacement (Right) or Valve Rocker Arm Cover Replacement (Left).
10. Install the A/C compressor, if equipped. Refer to Compressor Replacement in Heating and Air Conditioning.
11. Install the drive belt. Refer to Drive Belt Replacement