Passenger/Cargo Van

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

1. Disconnect the negative battery cable.
2. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid contamination of the fuel system.
3. Remove the fuel filler cap.
4. Drain the fuel below the level of the fuel tank fill hose. Refer to Fuel Tank Draining Procedure.
5. Remove the fuel fill pipe to fuel fill pipe housing (3) bolts.
6. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in Vehicle Lifting.
7. Loosen the fuel fill hose to fuel fill pipe clamp.
8. Disconnect the fuel fill hose from the fuel fill pipe.
9. Remove the fuel fill pipe.
10. Cap the open end of the fuel fill hose.

INSTALLATION PROCEDURE
1. Uncap the fuel fill hose.
2. Install the fuel till pipe to the fuel fill hose.
3. Align the fuel fill pipe to the fuel fill pipe housing (3).

Tighten
Tighten the fuel till hose clamp to 2.75 N.m (24 lb in).

4. Lower the vehicle.
5. Install the fuel fill pipe to fuel fill pipe housing bolts.
6. Refill the fuel tank.
7. Install the fuel filler cap.
8. Connect the negative battery cable.