FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

EGR Tube: Service and Repair




REMOVAL PROCEDURE
1. Remove the engine cover.
2. Remove the retaining fastener from the EGR pipe bracket.
3. Loosen the pipe fittings at both ends of the EGR pipe.
4. Remove the EGR pipe.

INSTALLATION PROCEDURE
1. Install the EGR pipe in the proper location and start the pipe fittings by hand. Do not fully tighten at this step.
2. Ensure that the EGR pipe fittings are correctly lined up on the adaptors to the exhaust and the intake manifolds.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Tighten the EGR pipe fittings to the intake manifold and the exhaust manifold.

Tighten
Tighten the fitting to the intake manifold to 25 N.m (18 lb ft).

Tighten
Tighten the fitting to the exhaust manifold to 30 N.m (22 lb ft).

4. Install the retaining fastener to the EGR pipe bracket.

Tighten
Tighten the fastener to 25 N.m (18 lb ft).

5. Install the engine cover.