Cylinder Head Replacement - Right

Removal Procedure





1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure.
2. Remove the engine cover. Refer to Engine Cover Replacement.
3. Remove the engine fan shroud. Refer to Fan Shroud Replacement in Cooling System.
4. Remove the generator mounting bracket. Refer to Accessory Mounting Brackets Replacement (PS Pump) or Accessory Mounting Brackets Replacement (Generator).
5. Remove the generator mounting bracket stud from the cylinder head.
6. Remove the lower intake manifold. Refer to Intake Manifold Replacement (Upper) or Intake Manifold Replacement (Lower).
7. Remove the exhaust manifold. Refer to Exhaust Manifold Replacement (Left) or Exhaust Manifold Replacement (Right).
8. Remove the valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement.





9. Remove the ground wire from the rear of the cylinder head.
10. Remove the cylinder head and the gasket. Refer to Cylinder Head Removal (Left).
11. Clean the engine block and the cylinder head sealing surfaces.

Notice: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.

12. Clean the cylinder head bolts and the engine block bolt holes.
13. For further service to the cylinder head refer to the following:
^ Refer to Cylinder Head Disassemble.
^ Refer to Cylinder Head Clean and Inspect.
^ Refer to Valve Guide Reaming/Valve and Seat Grinding.
^ Refer to Cylinder Head Assemble.


Installation Procedure





1. Install the cylinder head. Refer to Cylinder Head Installation (Right).
2. Install the valve pushrods. Refer to Valve Rocker Arm and Push Rod Replacement.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the ground wire stud and ground wire to the rear of the cylinder head.
^ Tighten the ground wire stud to 10 Nm (88 inch lbs.).





4. Install the exhaust manifold. Refer to Exhaust Manifold Replacement (Left) or Exhaust Manifold Replacement (Right).
5. Install the intake manifold. Refer to Intake Manifold Replacement (Upper) or Intake Manifold Replacement (Lower).
6. Install the stud for the generator mounting bracket.
^ Tighten the generator mounting bracket stud to 20 Nm (15 ft. lbs.).
7. Install the generator mounting bracket. Refer to Accessory Mounting Brackets Replacement PS Pump) or Accessory Mounting Brackets Replacement (Generator).
8. Install the fan shroud. Refer to Fan Shroud Replacement in Cooling System.
9. Fill the engine coolant system. Refer to Draining and Filling Cooling System in Cooling System.
10. Connect the battery negative cable. Refer to Battery Negative Cable Disconnect/Connect Procedure.
11. Install the engine cover. Refer to Engine Cover Replacement.