Fuel Tank Unit: Service and Repair

REMOVAL PROCEDURE

Tools Required
J 36608 Fuel Sender Tool




1. Remove the fuel tank filler cap.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Disconnect the negative battery cables.

CAUTION: Refer to Vehicle Lifting Caution in Service Precautions.

3. Raise the vehicle on a hoist.

NOTE: Use extreme care when lowering the fuel tank. The fuel sender is made of plastic. Lowering the fuel tank may damage the fuel sender.

4. Remove the fuel tank.
5. Use the J 36608 fuel sender tool in order to remove the sender unit by turning the cam lock counterclockwise.

IMPORTANT: Do not damage the rubber insulator or the strainer.




6. Remove the sending unit by pulling up.
7. Inspect the attaching hose for signs of deterioration.
8. Inspect the rubber sound insulation at the bottom of the pump.
9. Inspect the strainer.

INSTALLATION PROCEDURE




1. Install the sender assembly into the attaching hose.
2. Insert a new O-ring seal.

NOTE: Do not told or twist the strainer when installing the sending unit. This action restricts fuel flow.

3. Install the sending unit assembly into the fuel tank.




4. Install the cam lock assembly.
5. Turn the cam lock clockwise in order to lock it.
6. Install the fuel tank.
7. Connect the negative battery cable.
8. Check the system for leaks.