Fuel System Cleaning

Fuel System Cleaning


IMPORTANT:
^ If a fuel system problem is caused by contaminated fuel or other foreign material in the fuel tank, the tank must be cleaned. If the tank is rusted or is still contaminated after cleaning, the tank must be replaced.
^ Only use oil free compressed air to blow out the fuel pipes.
^ Inspect the fuel tank internally and clean the fuel tank if you find a plugged fuel filter.

1. Remove the fuel tank from the vehicle.
2. Remove the fuel sender assembly from the fuel tank.
3. Remove the fuel tank pressure sensor from the fuel tank.
4. Remove the fuel cut-off valve from the fuel tank.

IMPORTANT: When flushing the fuel tank, handle the fuel and water mixture as a hazardous material. Handle the fuel and water mixture in accordance with all applicable local, state, and federal laws and regulations.

5. Fill the fuel tank with hot water.
6. Shake the fuel tank vigorously for five minutes.

IMPORTANT: The fuel and water mixture is a hazardous material. Dispose of the fuel and water mixture in accordance with all applicable local, state, and federal laws and regulations.

7. Drain the fuel tank.

IMPORTANT: If the inside of the fuel tank contains any traces of rust after cleaning, replace the fuel tank.

8. Inspect that all of the water is removed from the fuel tank.
9. Install the fuel sender assembly to the fuel tank.
10. Install the fuel tank pressure sensor to the fuel tank.
11. Install the fuel cut-off valve to the fuel tank.
12. Install the fuel tank to the vehicle.
13. Refill the fuel tank.

NOTE: Refer to Fastener Notice in Cautions and Notices.

14. Connect the negative battery cable.

Tighten
Tighten the negative battery cable retaining bolt to 8 N.m (72 lb in).

15. Inspect for leaks and repair as necessary.