Fuel Filler Hose: Service and Repair

Filler Tube Replacement


REMOVAL PROCEDURE





CAUTION:
^ Gasoline or gasoline vapors are highly flammable. A fire could occur if an Ignition source is present. Never drain or store gasoline or diesel fuel in an open container due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
^ Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.

1. Remove the fuel filler cap.
2. Remove the three fuel filler pipe bolts (2) located behind the fuel filler door.

CAUTION: Refer to Vehicle Lifting Caution in Cautions and Notices.

3. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.




4. Disconnect the fuel tank filler hose (2) from the fuel filler pipe (1).
5. Disconnect the fuel tank breather hose (3) from the fuel filler pipe (1).
6. Remove the fuel filler pipe and gasket from the vehicle.

INSTALLATION PROCEDURE




1. Connect the fuel tank breather hose (3) to the fuel filler pipe (1).
2. Connect the fuel tank filler hose (2) to the fuel filler pipe (1).




3. Install the fuel filler pipe (1) and gasket up into the fuel filler door compartment.
4. Lower the vehicle.

NOTE: Refer to Fastener Notice in Cautions and Notices.

5. Secure the fuel tank filler pipe (1) to the opening in the fuel filler door compartment with the three bolts (2).

Tighten
Tighten the three bolts to 3.5 N.m (26 lb in).

6. Install the fuel filler cap.