Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Exhaust Manifold Removal
4. Intake Manifold Removal
5. Crankshaft Pulley Removal
6. Crankshaft Front Oil Seal Removal
7. Cylinder Head Cover Removal
8. Water Pump Removal
9. Timing Chain Housing Removal
10. Timing Chain Tensioner Removal - Camshaft
11. Timing Chain Tensioner Removal - Crankshaft
12. Timing Chain and Sprocket Removal - Camshaft
13. Timing Chain and Sprocket Removal - Crankshaft
14. Intake Camshaft and Valve Lifter Removal
15. Exhaust Camshaft and Valve Lifter Removal
16. Cylinder Head Removal
17. Oil Pan Removal
18. Oil Pump Removal
19. Piston, Connecting Rod, and Bearing Removal
20. Crankshaft Rear Oil Seal and Housing Removal
21. Crankshaft and Bearing Removal
22. Engine Block Clean and Inspect
23. Cylinder Boring and Honing
24. Crankshaft Pulley Clean and Inspect
25. Engine Flywheel Clean and Inspect
26. Crankshaft and Bearing Clean and Inspect
27. Piston and Connecting Rod Disassemble
28. Piston, Connecting Rod, and Bearing Clean and Inspect
29. Piston Selection
30. Piston and Connecting Rod Assemble
31. Camshafts Clean and Inspect
32. Valve Lifter and Guide Clean and Inspect
33. Timing Chain and Sprocket Clean and Inspect
34. Cylinder Head Disassemble
35. Cylinder Head Clean and Inspect
36. Valve Guide Reaming, and Valve and Seat Grinding
37. Cylinder Head Assemble
38. Oil Pump Disassemble
39. Oil Pump Clean and Inspect
40. Oil Pump Assemble
41. Oil Pan Clean and Inspect
42. Intake Manifold Clean and Inspect
43. Exhaust Manifold Clean and Inspect
44. Service Prior to Assembly
45. Crankshaft and Bearing Installation
46. Crankshaft Rear Oil Seal Installation
47. Piston, Connecting Rod, and Bearing Installation
48. Oil Pump Installation
49. Oil Pan Installation
50. Cylinder Head Installation
51. Intake Camshaft and Valve Lifter Installation
52. Exhaust Camshaft and Valve Lifter Installation
53. Timing Chain and Sprocket Installation - Camshaft
54. Timing Chain and Sprocket Installation - Crankshaft
55. Timing Chain Tensioner Installation - Camshaft
56. Timing Chain Tensioner Installation - Crankshaft
57. Timing Chain Housing Installation
58. Crankshaft Front Oil Seal Installation
59. Crankshaft Pulley Installation
60. Water Pump Installation
61. Cylinder Head Cover Installation
62. Intake Manifold Installation
63. Exhaust Manifold Installation
64. Engine Flywheel Installation
65. Engine Set-Up and Testing