Pitman Arm: Service and Repair

REMOVAL PROCEDURE

- Tools Required
- J 29107-A Pitman Arm Puller
- J 6632-01 Pitman Arm Remover





1. Remove the power steering gear. Refer to Power Steering Gear Replacement (4WD) in Power Steering System.
2. Install power steering gear into vise.
3. Remove the pitman arm nut and washer from the pitman arm shaft.





NOTICE: Do not hammer on the pitman arm, pitman arm shaft or puller. Damage to the pitman arm or steering gear may result.

4. Disconnect the pitman arm from the pitman shaft using J 6632-01 or J 29107-A.
5. Inspect the following items:
- The ball stud threads for damage
- The ball stud seals for excessive wear
6. Clean the threads on the ball stud.

INSTALLATION PROCEDURE

- Tools Required
- J 29193 Steering Linkage Installer (12 mm)
- J 29194 Steering Linkage Installer (14 mm)





1. Install the pitman arm to the pitman arm shaft.

NOTICE: Refer to Fastener Notice in Service Precautions.

2. Install the pitman arm washer and nut to the pitman arm shaft.
- Tighten the pitman arm nut to 250 Nm (185 ft. lbs.).
3. Remove power steering gear from the vise.
4. Install the power steering gear. Refer to Power Steering Gear Replacement (4WD) in Power Steering System.