Compressor Clutch Coil Install (HT6/HD6)

TOOLS REQUIRED
^ J 33024 Clutch Coil Installer Adapter
^ J 8433-1 Puller Bar
^ J 34992 Holding Fixture
^ J 33017 Pulley and Bearing Assembly Installer
^ J 33023-A Puller Pilot
^ J 6083 Snap Ring Pliers

1. Place the clutch coil assembly (1) on the front head. Position the terminals at the marked location.
2. Place the J 33024 over the internal opening of the clutch coil housing.
3. Align the J 33024 with the compressor front head.
4. Center the J 8433-1 in the counter-sunk center hole of the J 33024.
5. Install the 2 through bolts and washers through the crossbar slots.
6. Thread the bolts into the J 34992 in order to achieve full fixture thickness.
7. Turn the center forcing screw of the J 8433-1 in order to force the clutch coil onto the front head. Ensure that the clutch coil and the J 33024 remain aligned during installation.




8. When the coil is fully seated on the front head, use a 1/8 inch diameter drift punch (2) in order to stake the front head at 3 places 120 degrees apart (3), in order to ensure that the clutch coil (1) remains in position.




9. Ensure that the stake size is only one-half the area of the punch tip. Ensure that the stake is only approximately 0.28-0.35 mm (0.010-0.015 in) deep.




10. With the compressor mounted to the J 34992, position the pulley rotor (1) and bearing assembly on the front head.
11. Position the J 33017 and the J 33023-A directly over the inner race of the bearing.
12. Position the J 8433-1 on the J 33023-A.
13. Assemble the 2 through bolts and washers through the puller bar slots.
14. Thread the bolts into the J 34992. Ensure that the thread of the through bolts engages the full thickness of the J 34992.
15. Tighten the center screw in the J 8433-1 in order to force the pulley rotor and bearing assembly onto the compressor front head.
If the J 33017 slips off direct in-line contact with the inner race and bearing, Perform the following steps:
15.1. Loosen the J 8433-3.
15.2. Realign the installer and the pilot in order to ensure that the J 33017 properly clears the front head.




16. Use the J 6083 in order to install the following components:
^ The pulley rotor (1)
^ The retainer ring (2)
17. Install the clutch plate and hub assembly.