Starter Motor Overhaul (28-MT Reduction and Drive Unit)

IMPORTANT:
^ If the drive end bushing and plug are being replaced, install them in the drive housing.
^ Lubricate the drive end housing bushing, the shift lever and the driveshaft.






1. Install the arms on the shift lever with the shift collar onto the driveshaft and clutch group.
2. Installed the assembled shift lever and the driveshaft and clutch group into the drive housing.
^ Align the holes in the driveshaft support with those in the drive housing.
^ Make sure that the driveshaft support is fully seated in the drive housing and that the driveshaft bearing remains fully seated in the driveshaft support.

NOTICE: Refer to Fastener Notice in Cautions and Notices.

3. Install the shift lever screw, washer, and nut.

Tighten
Tighten the nut to 4.5 N.m (40 lb in).

4. Install the plate, if used, and the drive housing.
5. Install the washers in the same number and position as noted at disassembly.
6. Install the armature support bracket to the drive housing. Align the mark made prior to disassembly with that on the drive housing.
7. Install the drive housing.

Tighten
Tighten the drive housing bolts to 8.5 N.m (75 lb in).