Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the engine.

^ For each specific step listed below, refer to the articles listed under "Repair Instructions".


Article Titles:

[ ] Accessory Removal

[ ] Engine Flywheel Removal

[ ] Oil Fill Tube Removal

[ ] Oil Level Indicator and Tube Removal

[ ] Thermostat Removal

[ ] Intake Manifold Removal, 6.5L Turbo

[ ] Engine Wiring Harness Assembly Removal

[ ] Turbocharger Removal

[ ] Oil Pump Drive Removal

[ ] Exhaust Manifold Removal

[ ] Water Pump Removal

[ ] Fuel Injection Pump Removal

[ ] Crankshaft Balancer Removal

[ ] Engine Front Cover Removal

[ ] Timing Chain Wear Check

[ ] Timing Chain and Camshaft Sprocket Removal

[ ] Valve Rocker Arm Cover Removal

[ ] Valve Rocker Arm, Shaft, and Rush Rod Removal

[ ] Cylinder Head Removal

[ ] Valve Lifter Removal

[ ] Camshaft Removal

[ ] Oil Pan Removal

[ ] Oil Pump Removal

[ ] Piston, Connecting Rod, and Bearing Removal

[ ] Crankshaft Rear Oil Seal Removal

[ ] Crankshaft and Bearings Removal

[ ] Oil Filter Adapter Removal

[ ] Engine Block Plug Removal

[ ] Piston Oil Cooling Nozzle Removal

[ ] Engine Block Clean and Inspect

[ ] Cylinder Boring and Honing

[ ] Crankshaft and Bearings Clean and Inspect

[ ] Crankshaft Balancer Clean and Inspect

[ ] Engine Flywheel Clean and Inspect

[ ] Piston and Connecting Rod Disassemble

[ ] Piston, Connecting Rod and Barings Clean/Inspect

[ ] Piston Selection

[ ] Piston and Connecting Rod Assemble

[ ] Camshaft Bearing Removal

[ ] Camshaft and Bearings Clean and Inspect

[ ] Camshaft Bearing Installation

[ ] Timing Chain and Sprockets Clean and Inspect

[ ] Valve Rocker Arm and Shaft Disassemble

[ ] Valve Rocker Arm and Shaft Clean and Inspect

[ ] Valve Rocker Arm and Shaft Assemble

[ ] Valve Lifters and Guides Clean and Inspect

[ ] Cylinder Head Disassemble

[ ] Cylinder Head Clean and Inspect

[ ] Valve Guide Reaming/Valve and Seat Grinding

[ ] Cylinder Head Assemble

[ ] Oil Pump Disassemble

[ ] Oil Pump Clean and Inspect

[ ] Oil Pump Assemble

[ ] Engine Front Cover Clean and Inspect

[ ] Valve Rocker Arm Cover Clean and Inspect

[ ] Oil Pan Clean and Inspect

[ ] Intake Manifold Clean and Inspect

[ ] Exhaust Manifold Clean and Inspect

[ ] Water Pump Clean and Inspect

[ ] Fuel Injection Pump Clean and Inspect

[ ] Service Prior to Assembly

[ ] Piston Oil Cooling Nozzle Installation

[ ] Engine Block Plug Installation

[ ] Oil Filter Adapter Installation

[ ] Crankshaft and Bearings Installation

[ ] Crankshaft Rear Oil Seal Installation

[ ] Piston, Connecting Rod, and Bearing Installation

[ ] Oil Pump Installation

[ ] Oil Pan Installation

[ ] Camshaft Installation

[ ] Valve Lifter Installation

[ ] Cylinder Head Installation

[ ] Valve Rocker Arm, Shaft, and Push Rod Installation

[ ] Valve Rocker Arm Cover Installation

[ ] Timing Chain and Sprockets Installation

[ ] Engine Front Cover Installation

[ ] Crankshaft Balancer Installation

[ ] Fuel Injection Pump Installation

[ ] Water Pump Installation

[ ] Exhaust Manifold Installation

[ ] Oil Pump Drive Installation

[ ] Turbocharger Installation

[ ] Engine Wiring Harness Assembly Installation

[ ] Intake Manifold Installation

[ ] Thermostat Installation

[ ] Oil Level Indicator and Tube Installation

[ ] Oil Fill Tube Installation

[ ] Engine Flywheel Installation

[ ] Accessory Installation

[ ] Engine Set-Up and Testing