FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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P0A0C




DTC P0A0C or P0A0D

Diagnostic Instructions

* Perform the Diagnostic System Check - Vehicle Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

* Review Strategy Based Diagnosis Strategy Based Diagnosis for an overview of the diagnostic approach.

* Diagnostic Procedure Instructions Diagnostic Procedure Instructions provides an overview of each diagnostic category.

DTC Descriptors

DTC P0A0C
- High Voltage System Interlock Circuit Low Voltage

DTC P0A0D
- High Voltage System Interlock Circuit High Voltage

Circuit/System Description

The main high voltage interlock circuit is utilized to verify high voltage component integrity. The main high voltage interlock circuit is used to determine if access to high voltage components is being attempted. The opening of these high voltage components causes the main high voltage interlock circuit to open. The hybrid powertrain control module 2 sources about 12 mA of current on the 5 V main high voltage interlock circuit loop. The hybrid powertrain control module 2 monitors both the main high voltage interlock 5 V reference circuit current and the main high voltage interlock signal circuit current in order to detect circuit faults. When the hybrid powertrain control module 2 detects a loss of main high voltage interlock circuit current, the high voltage contactors are commanded open.

Conditions for Running the DTC

P0A0C

* The 12 V battery voltage is greater than 9 V.

* The high voltage contactors are closed.

P0A0D

* The 12 V battery voltage is greater than 9 V.

* The hybrid powertrain control module 2 is awake and communicating.

Conditions for Setting the DTC

P0A0C

* The hybrid powertrain control module 2 detects main high voltage interlock circuit 5 V reference current is between 5-18 mA and high voltage interlock circuit signal current is less than 5 mA.

* DTC P0A0C sets within 1 second when the above condition is met.

P0A0D

* The hybrid powertrain control module 2 detects main high voltage interlock circuit 5 V reference current is less than 5 mA and high voltage interlock circuit signal current is greater than 35 mA.

* DTC P0A0D sets within 1 second when the above condition is met.

Action Taken When the DTC Sets

* DTCs P0A0C and P0A0D are Type A DTCs.

* The hybrid powertrain control module 2 opens the main high voltage contactors when vehicle speed is less than 5 km/h (3 mph).

Conditions for Clearing the DTC

DTCs P0A0C and P0A0D are Type A DTCs.

Diagnostic Aids

* Test for a fully engaged hybrid battery pack high voltage manual disconnect whenever an open high voltage interlock circuit condition is observed. The hybrid battery pack high voltage manual disconnect must be pressed down fully in order to engage the high voltage interlock circuit terminals.

* The main high voltage interlock circuit is also routed through several inline connectors.

* With the Vehicle OFF, the hybrid powertrain control module 2 will source 12 mA on the main high voltage interlock circuit for 5 minutes every time a vehicle door is opened.

Note: The following diagnostic aid applies for both current and history DTCs.

* Tapping or wiggling the F115 Hybrid/EV Battery Pack Fuse Cover may duplicate the condition.

Reference Information

Schematic Reference

Hybrid Energy Storage Schematics Hybrid Energy Storage Schematics

Connector End View Reference

Component Connector End Views Hybrid/EV Battery Pack X1

Description and Operation

Drive Motor Battery System Description Drive Motor Battery System Description

Electrical Information Reference

* Circuit Testing Circuit Testing

* Connector Repairs Connector Repairs

* Testing for Intermittent Conditions and Poor Connections Testing for Intermittent Conditions and Poor Connections

* Wiring Repairs Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Control Module References Programming and Relearning for scan tool information

Special Tools

EL-48900 - HEV Safety Kit

For equivalent regional tools, refer to Special Tools Tools and Equipment.

Circuit/System Verification

Vehicle in Service Mode, observe the hybrid powertrain control module 2 High Voltage Interlock Circuit Status parameter.

The parameter should indicate a PASS condition.

Circuit/System Testing

Danger: The Volt Battery Pack will utilize an exchange program. Please consult the most recent revision of bulletin/PI #PIP4841, available in Service Information (SI), for a list of approved Volt Battery Pack service procedures. Components that may be removed and serviced without exchanging the complete battery pack are identified in the bulletin/PI. Please contact the GM Technical Assistance Center if you have any questions.


Note: The charger high voltage interlock circuit is routed through several inline connectors.

1. Vehicle OFF, disconnect the 12 V battery.

2. Disconnect the X1 connector at the K114B hybrid powertrain control module 2.

3. Test for infinite resistance between the 5 V reference circuit terminal 47 and ground.

If less than the specified range, disconnect the S15 manual service disconnect. Test for infinite resistance between the 5 V reference circuit terminal 47 and ground for a short to ground. If the circuit tests normal, test for infinite resistance between the signal circuit terminal 45 and ground for a short to ground.

4. Test for less than 50 ohms between the 5 V reference circuit terminal 47 and the signal circuit terminal 45.

If greater than the specified range, test the signal circuit for an open/high resistance.

5. If all circuits test normal, replace the K114B hybrid powertrain control module 2.

Component Testing

Test for 35-45 ohms between the following terminals of the S15 manual service disconnect:

* Terminal 1 and terminal 2

* Terminal 3 and terminal 4

If not within the specified range, replace the S15 manual service disconnect.

Repair Instructions

Perform the Diagnostic Repair Verification Verification Tests after completing the repair.

Control Module References Programming and Relearning for hybrid powertrain control module 2, 14 V power module, power inverter module, air conditioning compressor control module, and coolant heater control module replacement, programming and setup