Main Shaft Disassemble (Gen 2)

Main Shaft Disassemble (Gen 2)

Special Tools

69604356 - Gear Pullers

For equivalent regional tools, refer to Special Tools F13-5/F15-5/F17-5 (M26) - Manual Transmission.




1. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 - pullersand a hydraulic press.




2. Remove the following components:

* 1st gear bearing assembly (1)

* 1st/2nd gear inner blocking ring (2)

* 1st/2nd gear intermediate cone ring (3)

* 1st/2nd gear outer blocking ring (4)




3. Remove and discard the 1st/2nd gear synchronizer assembly retaining ring (1).




4. Remove the 1st/2nd gear synchronizer assembly (1) and 2nd gear assembly (2) as a unit using 69604356 - pullersand a hydraulic press.




5. Separate the following components:

* 1st/2nd gear synchronizer assembly (1)

* 1st/2nd gear outer blocking ring (2)

* 1st/2nd gear intermediate cone ring (3)

* 1st/2nd gear inner blocking ring (4)

* 2nd gear assembly (5)




6. Remove the following components:

* 2nd gear bearing assembly (1)

* 3rd gear thrust washer retaining ring (2)

* 3rd gear thrust washer (3)

* 3rd gear assembly (4)

* 3rd gear bearing assembly (5)

* 3rd gear inner blocking ring (6)

* 3rd gear intermediate blocking ring (7)

* 3rd gear outer blocking ring (8)




7. Remove and discard the 3rd/4th gear synchronizer assembly retaining ring (1) and the 3rd/4th gear synchronizer assembly thrust washer (2).




8. Remove the 3rd/4th gear synchronizer assembly (1) and the 4th gear assembly (2) as a unit using 69604356 - pullersand a hydraulic press.




9. Separate the following components:

* 3rd/4th gear synchronizer assembly (1)

* 4th gear outer blocking ring (2)

* 4th gear intermediate blocking ring (3)

* 4th gear inner blocking ring (4)

* 4th gear assembly (5)




10. Remove the 4th gear bearing assembly (1).