4. Output Shaft Disassemble

Output Shaft Disassemble

Tools Required
* J 36513 Gear and Bearing Separator Plate
* J 44378 Press Adapter (all shafts)





Important: The 4th driven gear is a very tight press.


1. Press off the 4th driven gear using the J 36513 (2) and the J 44378 (1).





Important: The 3rd driven gear is a very tight press.


2. Remove the 3rd driven gear using the J 36513 (2) and the J 44378 (1).




3. Remove the 5th gear (1) and the two caged needle bearings (2).





Important: Do not contact the thrust washer under the reverse gear.


4. Remove the bearing collar using the J 36513 (2), under the reverse gear, the J 44378 (1), and a hydraulic press.




5. Remove the following components as an assembly:

1. The bearing collar (1)
2. The 5th gear blocking ring (2)
3. The 5th/Reverse synchronizer assembly (3)
4. The reverse blocking ring (4)
5. The reverse gear (5)
6. The caged needle bearing (6)





Important: Ensure that the J 36513 is not making contact with the pinion gear before pressing off the collar and thrust washer.


6. Remove the collar and the thrust washer using the J 44378 (1), the J 36513 (2), and a hydraulic press.