15. Output Shaft Assemble

Output Shaft Assemble

Tools Required
* J 22828 Input and Countershaft Race Installer
* J 24433 Press Tube





Important:
* Lubricate all components in transmission fluid before installation.

* Make sure the oil hole in the collar is 90 degrees from the oil hole in the output shaft.


1. Install the thrust washer using the J 24433 and a hydraulic press.
2. Install the collar using the J 24433 and a hydraulic press.




3. Install the caged needle bearings (3).
4. Install the reverse gear (2).
5. Install the reverse gear blocking ring (1).





Important:
* The raised center hub of the 5th/Reverse synchronizer assembly faces the 5th gear.

* Line up the blocking ring tabs and the hub keyways while pressing.


6. Install the 5th/Reverse synchronizer using the J 24433 and a hydraulic press.




7. Install the bearing collar using an appropriate tool and a hydraulic press.




8. Install the 5th gear blocking ring (3).
9. Install the two caged needle bearings (2).
10. Install the 5th gear (1).





Important: The 3rd gear will install very tight, press load may exceed some press limitations. Ensure that the mating surfaces are clean.


11. Install the 3rd gear using the J 22828 and a hydraulic press.





Important: The 4th gear will install very tight, press load may exceed some press limitations. Ensure that the mating surfaces are clean.


12. Install the 4th gear using the J 22828 and a hydraulic press.