Radiator Surge Tank Inlet Hose/Pipe Replacement

Radiator Surge Tank Inlet Hose/Pipe Replacement (LE5, L61) (2.2L)

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure

Warning

With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.

1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement (Service and Repair).
2. Remove the air cleaner outlet resonator. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement).




3. Remove the surge tank cap (1).




4. Reposition the surge tank inlet hose clamp (1) using J 38185 .
5. Remove the surge tank inlet hose (2) from the surge tank.




6. Reposition the surge tank inlet hose clamp (1) using J 38185 .
7. Remove the surge tank inlet hose (2) from the engine.

Installation Procedure




1. Install the surge tank inlet hose (2) to the engine.
2. Reposition the hose clamp (1) to secure the hose using J 38185 .




3. Install the surge tank inlet hose (2) to the surge tank.
4. Reposition the hose clamp (1) to secure the hose using J 38185 .
5. Install the air cleaner outlet resonator. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement).
6. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement (Service and Repair).
7. Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716 Fill) (Service and Repair)Cooling System Draining and Filling (Static Fill LNF) (Service and Repair)Cooling System Draining and Filling (Static Fill LE5, L61) (Service and Repair).