Fuel Level Sensor: Service and Repair

Fuel Level Sensor Replacement

Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning (Service Precautions).





1. Remove the fuel pump module. Refer to Fuel Pump Module Replacement (Service and Repair).
2. Push clockwise on the pressure sensor (1) in the 2 locations shown until an audible click is heard.
3. Raise the pressure sensor until the sensor is removed from the bucket.




4. Disconnect the fuel level sensor electrical connector (1) from the module cover.
5. Remove the fuel level sensor electrical connector wiring (2) from around the fuel pipe.
6. Push in the fuel level sensor retaining tabs (3) in order to disengage the sensor tabs from the module bucket.




7. Slide the fuel level sensor (1) up and out from the module bucket.

Installation Procedure




1. Slide the fuel level sensor (1) in and down into the module bucket.




2. Ensure that the fuel level sensor retaining tabs (3) are fully engaged to the module bucket.
3. Wrap the fuel level sensor electrical connector wiring (2) around the fuel pipe.
4. Connect the fuel level sensor electrical connector (1) to the module cover.




5. Align the pressure sensor (1) to the hole in the bucket.
6. Push down and install the sensor to the bucket. Ensure that the sensor is secured to the bucket.
7. Install the fuel pump module. Refer to Fuel Pump Module Replacement (Service and Repair).