Generator Replacement (1.8L/2.0L)

Generator Replacement (1.8L/2.0L)

Removal Procedure





Caution: Refer to Battery Disconnect Caution Battery Disconnect Caution.

1. Disconnect the negative battery cable.
2. Disconnect the intake air temperature (IAT) sensor electrical connector from the air intake tube.
3. Remove all the clamps from the air cleaner outlet hose, and set aside the tube.




4. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle Service and Repair.
5. Disconnect the harness connector from the back of the generator and the generator lead to the battery.
6. Remove the power steering pump drive belt by lowering the vehicle and turning the automatic tensioner roller bolt clockwise to relieve tension on the belt. Refer to Power Steering Pump Drive Belt Replacement Service and Repair.
7. Push up the power steering reservoir and set it aside.




8. Remove the generator upper mounting bolts to the intake manifold/cylinder head support bracket, the intake manifold strap bracket, and the intake manifold-to-cylinder body strap bracket.




9. Raise and suitably support the vehicle and remove the nut and washers which hold the generator lower bracket-to-generator bolt. Work the bolt loose and remove the generator.




10. Remove the generator lower support bracket bolts.
11. Carefully remove the generator with the lower bracket attached.
12. Remove the generator lower support bracket nut, the bolt, and the washer.

Installation Procedure





Notice: Refer to Fastener Notice Fastener Notice.

1. Install the generator to the generator lower bracket and insert the generator bolt.

Tighten the generator lower bracket-to-generator nut to 25 Nm (18 lb ft).




2. Install the generator and the lower support bracket assembly to the engine block.

Tighten the generator and the lower bracket-to-engine block bolts to 37 Nm (27 lb ft).




3. Install the generator-to-intake manifold and cylinder head support bracket bolts.

Tighten the generator-to-intake manifold and cylinder head support bracket bolts to 37 Nm (27 lb ft).

4. Install the generator-to-intake manifold strap bracket bolts and the intake manifold-to-cylinder body strap bracket bolts over the starter.

Tighten the generator-to-intake manifold strap bracket bolt and the intake manifold-to-cylinder body strap bracket bolts to 22 Nm (16 lb ft).




5. Connect the harness connector to the back of the generator, and the generator lead to the battery.




6. Route the power steering pump drive belt. Refer to Power Steering Pump Drive Belt Replacement Service and Repair.
7. Relieve tension on the belt by first applying downward pressure on the automatic tension roller bolt and releasing pressure once the belt is in place.
8. Install the power steering reservoir.




9. Install the air cleaner outlet hose and connect the IAT electrical connector.
10. Connect the negative battery cable.