Charge Air Cooler Hose Replacement - Outlet

Charge Air Cooler Hose Replacement - Outlet

Tools Required
* GE-47622 Hose Clamp Pliers
* J 38185 Hose Clamp Pliers

Removal Procedure


Caution: To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.

1. Place a drain pan under the front and the center of the vehicle.




2. Using the GE-47622, compress the outlet hose clamp at the charge air cooler.
3. Remove the outlet hose from the charge air cooler.
4. Remove the bolts from the charge air cooler reservoir.




5. Reposition the reservoir and the hose assembly up to gain access to the hose clamp.
6. Using the J 38185, reposition the outlet hose clamp close to the opposite end of the hose.
7. Remove the charge air cooler outlet hose from the reservoir.

Installation Procedure




1. Install the charge air cooler hose to the reservoir.
2. Reposition the hose clamp to secure the hose using the J 38185.
3. Install the bolts to the charge air cooler reservoir.




4. Using the GE-47622, compress the hose clamp to secure the hose.
5. Install the charge air cooler outlet hose to the charge air cooler.
6. Fill the cooling system. Refer to Draining and Filling Cooling System - Charge Air Cooling System.