FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Interior - Door Panel Trim Fabric Pulls Away From Panel

Bulletin No.: 05-08-64-036B

Date: March 21, 2006

TECHNICAL

Subject:
Fabric On Door Trim Too Short (Replace Pull Cup With Wider Bezel Or Beauty Ring)

Models:
2005-2006 Chevrolet Cobalt
2005-2006 Pontiac Pursuit (Canada Only)

Supercede:

This bulletin is being revised to include procedures for vehicles both with and without power window/locks and update the warranty information . Please discard Corporate Bulletin Number 05-08-64-036A (Section 08 - Body and Accessories).

Condition





Some customers may comment that the fabric on the door trim is pulling away from the pull cup.

Cause

This may be due to the bezel on the pull cup. It is not wide enough to account for the variation in the water cut jet process on the trim panel.

Correction

Replace the pull cup with a new design cup that has a wider bezel following the procedure below.

For vehicles without power windows and locks

1. Remove the trim plate in the bottom of the pull cup with a small screwdriver.

2. Remove the two screws.

3. Remove the pull cup.

4. Install the new pull cup with a wider bezel.

5. Install the two screws.

Tighten

Tighten the screw to 2 N.m (18 lb in).

6. Install the trim plate in the bottom of the pull cup.

For vehicles with power windows and/or locks

1. Remove the trim plate in the bottom of the pull cup with a small screwdriver.

2. Remove the two screws.

3. Remove the door pull cup and switch plate.

4. Disconnect the electrical connectors.

5. Install the beauty ring under the pull cup and switch plate.

6. Install the electrical connectors.





7. Install the switch plate into the door panel. Use a plastic trim tool and hold the trim down in front as shown in the illustration above.

8. Install the two screws.

Tighten

Tighten the screw to 2 N.m (18 lb in).

9. Install the plate in the bottom of the pull cup.





Parts Information

Important:
This part is NOT packaged in the quantity of two per pack.

Warranty Information





For vehicles repaired under warranty, use the table.





Disclaimer