Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Oil Cooler Removal
2. Draining Fluids and Oil Filter Removal
3. Engine Flywheel Removal
4. Oil Level Indicator and Tube Removal
5. Exhaust Manifold Removal
6. Supercharger Removal
7. Intake Manifold Removal
8. Crankshaft Damper Removal
9. Camshaft Cover Removal
10. Camshaft Position Sensor Housing Removal
11. Engine Front Cover and Oil Pump Removal
12. Timing Chain and Tensioner Removal
13. Intake Camshaft, Bearing Cap, and Lash Adjuster Removal
14. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Removal
15. Balance Shaft Chain and Tensioner Removal
16. Balance Shaft Removal
17. Water Pump Removal
18. Cylinder Head Removal
19. Oil Pan Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Lower Crankcase Removal
22. Crankshaft and Bearing Removal
23. Engine Block Disassemble
24. Engine Block Clean and Inspect
25. Cylinder Honing
26. Cylinder Sleeve Removal
27. Cylinder Sleeve Installation
28. Crankshaft Balancer Clean and Inspect
29. Engine Flywheel Clean and Inspect
30. Crankshaft and Bearing Clean and Inspect
31. Piston and Connecting Rod Disassemble
32. Piston, Connecting Rod, and Bearing Clean and Inspect
33. Piston and Connecting Rod Assemble
34. Camshaft Clean and Inspect
35. Timing Chain and Sprocket Clean and Inspect
36. Balance Shaft Clean and Inspect
37. Balance Shaft Chain and Sprocket Clean and Inspect
38. Cylinder Head Disassemble
39. Cylinder Head Clean and Inspect
40. Cylinder Head Assemble
41. Oil Pump Disassemble
42. Oil Pump Assemble
43. Intake Manifold Clean and Inspect
44. Exhaust Manifold Clean and Inspect
45. Oil Pan Clean and Inspect
46. Thread Repair
47. Service Prior to Assembly
48. Engine Block Assemble
49. Crankshaft and Bearing Installation
50. Lower Crankcase Installation
51. Crankshaft Rear Oil Seal Installation
52. Piston, Connecting Rod, and Bearing Installation
53. Cylinder Head Installation
54. Intake Camshaft, Bearing Cap, and Lash Adjuster Installation
55. Exhaust Camshaft, Bearing Cap, and Lash Adjuster Installation
56. Balance Shaft Installation
57. Water Pump Installation
58. Balance Shaft to Engine Timing
59. Balance Shaft Chain and Tensioner Installation
60. Timing Chain, Sprocket, and Tensioner Installation
61. Crankshaft Front Oil Seal Installation
62. Engine Front Cover and Oil Pump Installation
63. Oil Level Indicator and Tube Installation
64. Engine Flywheel Installation
65. Crankshaft Damper Installation
66. Camshaft Position Sensor Housing Installation
67. Camshaft Cover Installation
68. Oil Pan Installation
69. Oil Filter Adapter Installation
70. Intake Manifold Installation
71. Supercharger Installation
72. Exhaust Manifold Installation
73. Engine Oil Cooler Installation
74. Engine Prelubing