Exhaust Manifold Replacement - Right Side

Exhaust Manifold Replacement - Right Side

Removal Procedure
Warning: Refer to Exhaust Service Warning (Exhaust Service Warning).

Warning: Refer to Protective Goggles and Glove Warning (Protective Goggles and Glove Warning).


1. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Right Side (Exhaust Manifold Heat Shield Replacement - Right Side).




2. Remove the catalytic converter nuts.




3. Remove the exhaust manifold bolts.

Note: Do not reuse the gasket.

4. Remove the exhaust manifold and discard the exhaust manifold gasket.
5. Clean and inspect the exhaust manifold. Refer to Exhaust Manifold Cleaning and Inspection - Left Side (86. Exhaust Manifold Cleaning and Inspection - Left Side).

Installation Procedure

Note: Inspect the catalytic converter seal/heat shield sealing surface. Replace the seal/heat shield if the sealing surface is worn or damaged.

1. Install the catalytic converter seal/heat shield to the catalytic converter.




2. Install a NEW exhaust manifold gasket to the exhaust manifold.
3. Install the exhaust manifold with the gasket to the catalytic converter and the cylinder head.

Caution: Refer to Fastener Caution (Fastener Caution).

4. Install the exhaust manifold bolts and tighten to 20 Nm (15 lb ft).




5. Install the catalytic converter nuts and tighten to 50 Nm (37 lb ft).
6. Install the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement - Right Side (Exhaust Manifold Heat Shield Replacement - Right Side).