Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Intake Plenum Removal
3. Intake Manifold Removal
4. Intake Manifold Flange Removal
5. Water Inlet Removal
6. Water Crossover Removal
7. Exhaust Manifold Removal
8. Crankcase Vent Housing Removal
9. Drive Belt Removal
10. Drive Belt Tensioner Removal
11. Crankshaft Balancer Removal
12. Timing Belt Cover Removal
13. Timing Belt Removal
14. Camshaft Cover Removal
15. Camshaft Drive Sprocket Removal
16. Timing Belt Tensioner Pulley Removal
17. Water Pump Removal
18. Engine Rear Cover Removal
19. Engine Coolant Thermostat Removal
20. Oil Pan Removal
21. Oil Pump Removal
22. Camshaft Removal
23. Cylinder Head Removal
24. Engine Oil Cooler Removal
25. Crankshaft Rear Oil Seal Removal
26. Crankshaft and Bearing Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Engine Block Clean and Inspect
29. Cylinder Boring and Honing
30. Crankshaft and Bearing Clean and Inspect
31. Piston and Connecting Rod Disassemble
32. Piston, Connecting Rod, and Bearing Clean and Inspect
33. Piston Selection
34. Piston and Connecting Rod Assemble
35. Camshaft and Bearings Clean and Inspect
36. Camshaft Cover Clean and Inspect
37. Cylinder Head Disassemble
38. Cylinder Head Clean and Inspect
39. Valve Guide Reaming, and Valve and Seat Grinding
40. Cylinder Head Assemble
41. Engine Rear Cover Clean and Inspect
42. Oil Pan Clean and Inspect
43. Exhaust Manifold Clean and Inspect
44. Water Pump Clean and Inspect
45. Oil Cooler Clean and Inspect
46. Service Prior to Assembly
47. Crankshaft and Bearing Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Crankshaft Rear Oil Seal Installation
50. Engine Oil Cooler Installation
51. Cylinder Head Installation
52. Camshaft Installation
53. Oil Pump Installation
54. Oil Pan Installation
55. Engine Coolant Thermostat Installation
56. Engine Rear Cover Installation
57. Water Pump Installation
58. Timing Belt Tensioner Pulley Installation
59. Camshaft Drive Sprocket Installation
60. Timing Belt Installation
61. Timing Belt Cover Installation
62. Camshaft Cover Installation
63. Crankshaft Balancer Installation
64. Drive Belt Tensioner Installation
65. Drive Belt Installation
66. Crankcase Vent Housing Installation
67. Exhaust Manifold Installation
68. Water Crossover Installation
69. Water Inlet Installation
70. Intake Manifold Flange Installation
71. Intake Manifold Installation
72. Intake Plenum Installation
73. Engine Flywheel Installation
74. Engine Set-Up and Testing
75. Thread Repair